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Amada Product Handbook

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Amada Product Handbook

WELCOME TO AMADA

2

Welcome to AMADA Group

AMADA Group, founded in Japan in 1946, is a world leading manufacturer of comprehensive sheet metal machinery. Built on strong Japanese values, AMADA is renowned for its innovative technology, unquestionable quality and undeniable reliability. By working together with our customers AMADA continues to provide state of art products to suit an ever changing market. Within Europe alone, AMADA employ over 1,500 people with nearly 30,000 customers.

Growing Together With Our Customers

3

Contents

Page

Welcome to AMADA

3

AMADA Machines

15 17 29 37 47 69 85 95 97 99

Laser

Punch/Laser Combination Punching – Punch Press Bending – Press Brakes Automated Bending Automation

Shearing Welding

AMADA Finance

AMADA Service Introduction

101 102 106 109 110 136 139 141 142 151 159 161 207 237

Contracts

Parts

Laser Consumables Service Contacts AMADA Software VPSS Network

AMADA Software Solutions AMADA Industry 4.0

AMADA Tooling Press Brake Tooling Punch Press Tooling

AMADA Reference Section

5

Production Facilities

Innovation Centre - Fujinomiya AMADA Global Laser Centre - R&D Projects

Laser Facility - Fujinomiya Situated in the foothills of Mount Fuji, AMADA’s Fujinomiya Works is one of the innovation hubs for both the design and development of new laser technology. Alongside the Development Centre it is the world’s largest machine manufacturing facility and Parts Centre, housing over 1.3 million components ready for despatch worldwide.

6

Where are we in Europe?

Sales & Service

R & D

Manufacturing

European Solution Centre

AMADA GmbH Haan Germany

7

European Production Facilities

Château du Loir Loire Valley France

Charleville Mézières Eastern France European production facility for Lasers, Punch Press, Automated Bending Cells and Blanking Cell Automation. Capacity: 50 Machines/Month.

European production facility for Press Brakes and Shears. Capacity: 80 Machines/Month.

Tooling France & Austria

Automation Finland European Production Facility for Blanking Automation.

European production facility for Punch and Bending Tooling along with Bend-Saws.

AMADA Europe: Triple Certification • ISO 9001 - Quality Management System • ISO 14001 - Environmental Management System • OHSAS 18001 - Security & Healthcare Management System

8

European Technical Centres

AMADA UK Ltd. Kidderminster, UK

AMADA S.A. Paris, France

AMADA GmbH Landshut & Reutlingen, Germany

AMADA Italia S.r.I. & Software Development Centre Piacenza, Italy

AMADA Sp.z o.o Kraków, Poland

9

UK Group Satellite Centres

AMADA Spain Barcelona

AMADA Denmark Horsens

AMADA Scandinavia Alingsås

AMADA Norway Ås

10

UK Group History

1972: AMADA UK was established to serve the UK and Ireland markets 1986: Technical Centre was purpose built in Kidderminster 2011: AMADA SPAIN joins the UK Group 2014: £5 Million Refurbishment of Technical Centre 2014: AMADA DENMARK, SWEDEN & NORWAY join the UK Group 2022: 50th Anniversary AMADA UK

The UK Group consists of the UK, Ireland, Spain, Portugal, Denmark, Sweden and Norway. Utilizing a vast resource of staff within the group, we have established dedicated teams of specialists in installation, planned servicing, breakdown repair as well as centralising key services such as marketing and IT. Our strength is in our expertise and knowledge, no other European supplier of the sheet metal industry, can rival our support, which is key for our customers’ productivity and profitability.

11

AMADA Apprentices AMADA’s next generation

12

AMADAApprentices Proud History Bright Future

Proud winners of the Large Employer of Year Award, AMADA UK has a strong tradition of apprenticeship schemes, since 2006. The strength of the programme is measured by the offer of permanent employment at the end of the scheme. To date it has offered employment to 100% of its successfully graduated apprentices. Apprenticeships are available in Engineering, Accountancy and Administration at present. AMADA UK are firmly committed to the continued support of its apprenticeship programme and the development of future talent. The company’s apprentices are viewed as genuine business assets who contribute significantly to AMADA’s success.

“Apprenticeships are the foundation of our corporate strategy to develop from within,

they are our future”. Alan Parrott, CEO

The Foundation of Our Business

13

AMADA MACHINES Market leading technology

14

Contents AMADAMachines

Page

Laser Introduction Fibre Lasers CO 2 Lasers

17 18 26

Punch/Laser Combination Introduction

29 30

Punch/Fibre Laser Combination Range

Punching – Punch Press Introduction Punch Press Range TOGU Tool Grinder

37 38 45

Automation Introduction

47 49 53 60 64 65 69 71 77 81

Flying Optic Laser Automation

Punch, ALPHA Laser and CO 2 Combi Automation

Fibre Combi Automation Warehousing Systems Automation Example Layouts Bending – Press Brakes Introduction Stand Alone Press Brake Range Automatic Tool Changer Range Ergonomic Press Brake Range

Automated Bending Introduction

85 86

Automated Press Brake Range

Shearing GS-II/GX-II Welding FLW ENSIS

95

97

AMADA Finance

99

15

Laser Technology Unique technology laser cutting

16

Laser

Laser Machines AMADA Laser Technology

Utilising in-house designed and manufactured fibre laser engines, AMADA’s fibre laser range has the capacity to cover all manufacturing requirements from low volume subcontractors to high volume OEMs. A high level of standard features ensure setup times and cost-per-part are reduced. All AMADA fibre lasers ensure accurate, reliable and productive processing thanks to specific cutting functions. High brightness fibre modules with simple beam delivery allowing for single lens processing across the entire fibre laser range. Various automation systems are available to increase the machine efficiency, from pallet loaders to full stockyard systems. Part picking cells and additional output stations enhance the overall productivity of the laser itself.

VENTIS-AJ New technology for laser processing ENSIS-AJ RI Flat sheet and tube/ profile possibilities

ENSIS-AJ Variable Beam Control for full versatility LC-ALPHA V CO 2 hybrid laser with scratch free possibilities REGIUS-AJ Full linear drive with ultimate ease of operation

• Single lens processing • AMADA fibre laser engine • Automation compatible • High speed drive system • Automatic nozzle changer • Compressed air cutting • Clean Fast Cut • Oil Shot Standard features on all AMADA fibre laser machines:

17

Laser

REGIUS-AJ Series Full Linear Drive with Beam Control and Autonomous Functions

The REGIUS AJ fibre laser cutting machine integrates 3-axis linear drive, AMADA’s original Variable Beam Control Technology, the new Laser Integration System (LIS) functions and easy operation. Available in 6, 9 and 12 kW. The extremely high speed, precise accuracy of full linear drive technology maximizes machine potential and minimizes downtime. Common processing issues are solved thanks to several autonomous functions such as automatic beam centring and advanced process monitoring, enabling a shift to next level laser processing.

3-Axis Linear Drive

AMNC3i Plus NC with built-in monitor

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18

Laser

REGIUS-AJ Series Main Benefits Next Level Laser Processing

ULTIMATE PRODUCTIVITY Combination of ultra-high speed and high precision processing • Full 3-axis linear drive for increased acceleration/deceleration of axis movement • Maximum simultaneous feed rate of 340 mm/min for very high point-to-point positioning speeds • Intelligent head control dynamically adjusts the cutting head retract height and calculates the most efficient motion VARIABLEBEAMCONTROLTECHNOLOGY Automatically adapt the laser beam mode • Full-range processing with a single lens • High-quality, speed-stable cutting in all sheet materials • Changes the beam mode between the pierce and the cut LASER INTEGRATION SYSTEM New standard functions to achieve stable processing with minimal downtime • i-Nozzle Checker automatically checks nozzle condition, nozzle centring and beam condition • i-Optics Sensor monitors the protection glass for contamination and alerts the operator if a change is required • i-Process Monitor system is an advanced function able to monitor the piercing and cutting and react to processing issues • Automatic Head Collision Recovery system protects the cutting head before checking the machine conditions and continuing cutting • i-Camera Assisted System helps to process parts on remnant material easily • V-Remote allows the AMNC3i screen to be shared on iPads anywhere in the factory, enabling schedule changes and adding urgent jobs

19

Laser

VENTIS-AJ Series Ground Breaking Technology for Laser Processing

The VENTIS fibre laser is the world’s first material processing laser to utilise AMADA’s Locus Beam Control (LBC) technology. With the ability to manipulate the laser beam pattern whilst processing, LBC Technology creates possibilities never before accomplished with solid state laser cutting machines. Dross free capabilities, cutting speeds equivalent to much higher power machines and cut width (kerf) control are all achievable. Combined with AMADA’s new, in-house developed 4 kW single diode module fibre laser engine, the VENTIS has a very high quality laser beam which is perfectly suited to LBC Technology applications.

High power density 4 kW diode module

Manipulate beam pattern

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20

Laser

VENTIS-AJ Main Benefits Higher Productivity, Higher Quality, Less Power Consumption

REVOLUTIONARY BEAM CONTROL Full energy of the laser beam utilised • 4 kW, single diode module AMADA fibre laser engine • Manipulate beam movement to exactly match the material and thickness being processed • Single lens processing for reduced setup time LOWER COST-PER-PART Higher productivity rates and lower cost-per-part • Productivity Mode (PM) makes it possible to directly remove the molten material on the inclination angle • Nitrogen processing cutting speeds are very high leading to reduced running costs • Compressed air cutting system for reduced cost-per-part – no assist gas cost QUALITY IMPROVEMENT High quality stainless steel processing • High quality stainless steel processing is possible using the Quality Mode (QM) • LBC Technology providing sufficient heat at the bottom of the cut to give dross free possibilities • Reduces or eliminates any secondary operations required after cutting FULLY FEATURED High specification as standard • 16 station nozzle changer • Water Assisted Cutting System (WACS II) • X-axis conveyor • Process monitoring

• Compressed air cutting • Side and front access • New AMNC Plus control

21

Laser

ENSIS-AJ Series Unique Technologies for Complete Versatility

AMADA’s original Variable Beam Control technology adapts the laser beam mode to exactly suit the type and thickness of material being processed. Now utilising 3, 6, 9 and 12 kW fibre laser engines, the ENSIS-AJ series machines significantly increase processing capabilities. 6, 9 and 12 kW variants utilise AMADA’s Auto Collimation system, to provide unrivalled beam spot control. The ENSIS-AJ series machines give high speed cutting rates and vastly improved bevel angles on thicker materials as well as single lens processing. Now available in multiple formats: 3, 4 and 6m.

Auto Collimation Technology

Variable Beam Control Technology

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22

Laser

ENSIS-AJ Series Main Benefits Fully Featured as Standard

MINIMAL SETUP Features to increase machine uptime • Single lens processing whilst still allowing easy maintenance • 8 or 16 station nozzle changer for continuous production • Bar code reader for quick and easy program retrieval FULL ACCESSIBILITY Simple, effective access to the entire cutting area • Front access door for fast remnant or part removal • Side entry door allows first off checking • Front and side viewing windows plus full internal lighting RELIABLE PROCESSING Systems designed for full range, cost effective cutting • Clean Fast Cut gives higher nitrogen cutting speeds with less gas consumption • Compressed air cutting system for reduced cost-per-part – no assist gas cost • ECOWACS allows thin wall thicknesses for closer nesting and stable production INTUITIVE OPERATION The AMNC 3i control provides simple functionality and management • Visual representation of cutting program and parts • On-screen nesting for efficient remnant usage • Production history analysis allows for continual improvement

23

Laser

ENSIS-AJ Rotary Index Flat Sheet and Tube/Profile Cutting Possibilities

AMADA has combined two unique technologies to create the ultimate versatile processing laser cutter. The ENSIS Variable Beam Control technology and proven Rotary Index tube cutting system provide a single 3 kW fibre laser machine capable of fulfilling a wide range of manufacturing requirements at lower cost and higher productivity. The ENSIS has the ability to automatically change the beam mode (not just focus position and spot size) ensuring good results regardless of the material or thickness being processed. High power versions of the ENSIS-AJ Rotary Index will be available in 2022. Now available in: 3, 6 and 9 kW.

High speed thin material processing

High quality thick mild steel processing

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24

Laser

ENSIS-AJ RI Main Benefits Accuracy, Reliability and Productivity

INCREASED ACCURACY Touch probe system solves tube and profile deflection problems • Measures tube position and adjusts hole position if required • Checks edge lengths for angle sections • Quick, in-cycle process maximizes productivity HIGHER QUALITY Dual, synchronous rotating chucks • Prevents twist or vibration affecting the finished part • Eliminates scratches caused by passive support chucks on round tube • Removes cutting dwell times associated with traditional systems QUICK SETUP Change from flat sheet to tube in 5 minutes • Rotary Axis is automatically positioned when required • One-Touch, quick change chuck jaws • Single lens and nozzle changer minimize operator burden REDUCED COST-PER-PART Faster processing achieved through several benefits • High Speed Z axis control significantly increases cutting speeds around corners of tubes and profiles • AMADA fibre laser engine – designed by AMADA, for AMADA • Fastest in class X/Y positioning – 170 m/min combined

25

Laser

LC-ALPHA V Scratch Free Possibilities

The LC-ALPHA is the best-selling hybrid type laser cutting machine with over 3800 units delivered worldwide since its introduction in 1993, proof of its reliability. With a highly tuned oscillator and full brush table, the LC-ALPHA V is ideal for processing surface sensitive materials that need a high quality finish. The latest version makes material loading very easy, a feature characteristic of the open table type. This upgraded series of laser machines can cut thicker materials with faster speeds, higher accuracy, and greater ease of use compared to its predecessor.

SURFACE SENSITIVE PROCESSING • Scratch free possibilities with full brush table • Simple plastic coated material processing • Part picking option minimizes unloading damage

SIMPLE OPERATION

FLEXIBLE PRODUCTION

• Single lens processing • Open table concept allows quick manual loading • AMNC 3i control

• Work chute for quick part unloading • Repositioning feature to process long sheets • Compatible with AMADA automation modules

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26

Laser

Latest AMADA innovations take laser quality to new levels

27

Combination

COMBINATION Machines Latest technology in punch/laser machines

28

Combination

Combination Machines AMADA Punch/Fibre Laser Technology

Combination machines are the ultimate sheet metal solution. Combining the productivity of AMADA’s unique turret punch press with the flexibility of a fibre laser. Aimed at both high volume or small batch production. Flexibility is key with combination machines. Two machines in one eliminate the need for secondary operations. Punching, forming, tapping and laser cutting on one machine. Different tonnage, turret capacity and automation options are available to suit every type of production. Unique cover design makes every machine automation ready. The most ergonomic and space saving design of laser safety enclosure on the market.

ACIES-AJ Scratch Free Processing

EML-AJ High Tonnage, High Speed

LC-C1AJ Versatile, Full Format

Standard features on all AMADA Combination machines: • Servo direct drive system • Energy recovery system • In-house manufactured fibre laser • Unique table cabin design • Bridge frame • Second origin setting • MPT (Multi Purpose Turret) • AMNC 3i Control • Airblow tooling with slug suction & Power Vacuum Systems

CHOOSING THE RIGHT MACHINE

LC-C1 AJ

EML-AJ

ACIES-AJ

High

Low

Volume

29

Combination

ACIES-AJ High Quality Punching, Forming and Scratch Free Processing

With AMADA’s own fibre laser engine, the ACIES-AJ is a further enhancement to the ACIES series of punch/laser combination machines, which are ideal for variable mix, variable volume production and high quality processing. The ACIES-AJ is the most advanced technology for punch/laser combinations machines. Equipped with a 3 kW AMADA fibre engine, a 30 ton electric punching system and an automatic tool change that holds up to 300 punches and 600 dies, the ACIES-AJ guarantees the utmost productivity and flexibility. The extra benefits of the ACIES-AJ are the lower running costs and higher processing speeds compared to CO 2 systems. The laser cutting area is enclosed by a table cabin and a shutter to ensure safety. Various automation options allow for continuous operation for up to 72 hours without interruption. Ideal for: Subcontractors and OEM’s with a high mix and or high volume production. Ideal for products that need more forming processes, but still a need for speed and scratch free processing.

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30

Combination

ACIES-AJ Main Benefits High Speed, Low Running Cost Processing

INCREASED PRODUCTIVITY • Tool Storage Unit (TSU) with capacity for 300 punches, 600 dies • Tool ID System with QR identification of punches and dies • Automatic scanning for reliable tool setup • Auto-Index System enables punching at any angle with a single tool ENHANCED PRODUCT QUALITY • Full coverage, intelligently driven brush table • Scratch prevention ZR turret • 4 built-in tapping stations • Highly accurate and repeatable control of the ram for high quality forming

REDUCED SETUP TIME • Automatic nozzle changer • Automatic laser scrap conveyor • Automatic laser cutting plate cleaner • In-cycle tool changes increase flexibility and productivity

RELIABLE HIGH SPEED PRODUCTION • High performance dual servo direct drive ram • 3 kW fibre engine, designed by AMADA • Unique, independent Y-axis laser • Easy operation with the AMNC 3i control

31

Combination

EML-AJ High Tonnage, High Speed

The EML-AJ punch/fibre laser cutting combination machine can deliver the ultimate in production flexibility to any subcontractor or OEM faced with manufacturing a high mix of sheet metal components. The EML-AJ helps fabrication shops to reduce their labour requirements and cost- per-part, and ultimately improve profitability. Amongst the features of the EML-AJ are a number of innovations that help to minimise operator input and increase machine up time. Stable production is a key attribute of the EML-AJ, thanks to the AMADA designed 3 kW fibre laser source, dual servo electric drive, bridge frame and Z style thick turret design. Ideal for: Subcontractors and OEM’s with high mix and/or high volume production. The EML-AJ is perfect for those looking for the most reliable automated solution with high speed laser processing and punching with high quality forming.

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32

Combination

EML-AJ Main Benefits High Quality Forming

INCREASED PRODUCTIVITY • Dual Servo Direct Drive System • 500 hits per minute • 1800 hits per minute (marking) • Energy recovery system

RELIABLE HIGH SPEED PRODUCTION • 3 kW fibre engine, designed by AMADA • High quality beam • Reduced maintenance • V-Monitor – visibility for customer and service departments

HIGH QUALITY FORMING • AMADA “Punching & Forming” function • Unique to AMADA • Higher forms possible • Full control / no sheet distortion

REDUCED LABOUR COST* • Automatic PDC (Punch/Die Changer) with capacity for 220 Punches, 440 Dies • Punch die changing during laser process • Compatible with all types of AMADA punching, forming, P+F and Tapping Tools • Reduces set up times to a minimum • Tool ID system with QR identification of punches and dies

*Optional

33

Combination

LC-C1 AJ Versatile, Full Format

AMADA C1-AJ punch/fibre laser cutting combination machines offer affordability without compromising on capability or quality. The servo electric press drive delivers cost savings and improved environmental credentials, whilst AMADA’s bridge frame and segmented lower turret provide exceptional tooling and machine longevity. With the stability of 3 kW single module fibre laser source, large 46 station turret, the C1-AJ is a versatile solution for any type of production. Ideal for: Sub-contractors and OEMs with medium to high volume production. Additionally, the C1-AJ’s compact footprint is perfect for factories where floor space is at a premium.

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34

Combination

LC-C1 AJ Main Benefits Versatile Solution for Any Type of Production

REDUCED TOOLING COSTS • Machine longevity due to bridge frame • Reliability and accuracy • Auto lubrication for all tooling • Power Vacuum and slug suction systems

REDUCED SECONDARY OPERATIONS • 46 station MPT turret • 4 auto index stations • 4 multi purpose tapping stations (M2.5 to M8)

RELIABLE HIGH SPEED PRODUCTION • 3 kW Fibre engine, designed by AMADA • High quality beam • Reduced maintenance

EASY OPERATION • AMNC 3i control is optimized for ease of use • Smartphone style interface • Program graphics • Nesting and edit features • One touch utilities - remnants etc. • Program/schedule resume • Production history

35

Punching

PUNCH PRESS Technology Comprehensive range of Punch Press machines

36

Punching

Punching Machines Punch Press Technology

Punch presses are highly capable machines which go far beyond punching out simple shapes. Tapping, forming, marking and even bending make these machines extremely versatile. Punch presses can be both the fastest and most cost effective solution. Despite having a long history dating back to 1971, AMADA punch press machines have continually evolved in-line with customer needs. Today’s AMADA punch presses feature the latest technology such as electric drive systems, sophisticated automatic tool changing options and integrated tapping. Yet AMADA’s core mechanical designs remain, such as the bridge frame and AMADA’s well engineered turret. These classic features are what have earnt AMADA a strong reputation for longevity and reliability.

EM-ZR Ideal for Automation

EM-MII High Speed, Full Format Processing

AE-NT Increased Capabilities

CHOOSING THE RIGHT MACHINE

AE-NT

EM-MII

EM-ZR

High

Low

Volume

37

Punching

EM-ZR Ideal for Automation

The EM-ZR series offers the highest quality and most stable production thanks to its unique enclosed lower turret and flexible tooling system. Available in two models, the EM-ZRB features a twin turret and the EM-ZRT is further equipped with a sophisticated tool changer with a 300 punch tool capacity. The EM-ZR is ideal for sub-contractors and OEM’s with high mix and/or high volume production. The machine is perfect for those looking for the most reliable automated solution.

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38

Punching

EM-ZR Main Benefits Lean Production

REDUCED LABOUR COSTS An enclosed lower turret and automatic tool changer work in harmony with automation. • Flexible production with expanded tooling and auto index capability • Highly stable production, with full flat brush table • Automated, error free tool loading ENHANCED PRODUCT QUALITY Product quality is not only enhanced due to the enclosed lower turret, but AMADA’s Digital Tooling System ensures tooling is kept in good condition. • Eliminates marking on the underside of components • Tooling maintenance management • Tool ID system eliminates mistakes with tooling setup REDUCED PROCESS COSTS Adopting the core features of the EM-MII machine, the EM-ZR ensures all processing costs are minimised. • Eliminated secondary processing with in-built tapping and forming capabilities • High speed processing with electric twin servo drive • Long tooling life thanks to bridge frame and segmented lower turret VPSS 3i SOFTWARE SOLUTION PACK CAD-CAM solution for the production and offline simulation of blanking machines. • Automatically nests, tools, tags and sequences to reduce programming time • Customisable parameters allow for the automatic process to be tuned accordingly • Automated management of loading and unloading systems

39

Punching

EM-MII High Speed, Full Format Processing

The AMADA EM-MII punch press offers full format processing of up to 3000 x 1500 mm with increased speed delivered by its electric twin servo drive. Featuring AMADA’s bridge frame and a segmented lower turret, the EM-MII delivers both the machine and tooling longevity that AMADA punch presses are renowned for. The EM-MII is suitable for sub-contractors and OEMs with medium-high volume production. The EMZ-MII model in particular is well suited for those frequently switching sheet thickness.

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40

Punching

EM-MII Main Benefits Built to Last

REDUCED COST PER PART Designed to increase profitability through reduction of setup and processing times, utilising a choice of turret designs and the patented twin high speed electric servo drive punch mechanism. • Minimise setup times with the offset 45 station Z turret • Increase tool choice with the 58 station King turret • High speed punching with twin servo electric press system INCREASED CAPABILITIES The EM-MII is ideal for value adding design features such as forming and tapping. • Superior quality forming with optional P&F function • Enhanced product design with full ARFT roller tool compatibility • Capable 30 ton press force coupled with the industry’s largest standard tooling (up to 114.3 mm diameter) • Eliminate secondary operations with the unique MPT tapping system EASE OF USE Equipped with the user friendly AMNC 3i, the EM-MII is quick to use and easy to learn.

• Program scheduling • Tooling setup prompts • Production result function

VPSS 3i SOFTWARE SOLUTION PACK CAD-CAM solution for the production and offline simulation of blanking machines. • Automatically nests, tools, tags and sequences to reduce programming time • Customisable parameters allow for the automatic process to be tuned accordingly • Automated management of loading and unloading systems

41

Punching

AE-NT Increased Capabilities

AMADA AE-NT punch presses offer affordability without compromising upon capability or quality. Servo electric drive delivers cost savings and improved environmental credentials, whilst AMADA’s bridge frame and segmented lower turret provide exceptional tooling and machine longevity. Additionally, the AE-NT’s compact footprint is perfect for factories where floor space is at a premium. The AE-NT is ideal for sub-contractors and OEMs with low-medium volume production.

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42

Punching

AE-NT Main Benefits Expandable with Reliable Automation Options

REDUCED PROCESS COSTS The single servo electric drive with power regenerative system offers numerous benefits. • Up to 50% less energy usage • Increased reliability • Environmental friendly REDUCED TOOLING COSTS The AE-NT’s well-engineered construction provides a 40% reduction in tooling wear. • Bridge frame minimises side load • Segmented lower turret provides optimum tool alignment • Air blow lubrication system supports longer tooling life INCREASED PRODUCTIVITY The AE-NT offers numerous features that contribute to shorter processing times. • Flexible tooling configuration, 45 station turret • Industries largest standard tool size (114.3 mm) • 0.5 second tool change with triple track turret • Faster hole processing with Power Vacuum slug ejection VPSS 3i SOFTWARE SOLUTION PACK CAD-CAM solution for the production and offline simulation of blanking machines. • Automatically nests, tools, tags and sequences to reduce programming time • Customisable parameters allow for the automatic process to be tuned accordingly • Automated management of loading and unloading systems

43

Punching

44

Punching

TOGU-EU | ID-TOGU Automatic High Quality Grinding

All punch operators know the importance of tool maintenance on part quality and tool life. The AMADA TOGU range is the solution; automatic tool grinders designed specifically for high quality grinding of sheet metal tooling.

TOGU-EU • Fast and easy use • Fully automatic • Automatic coolant application prevents tool burn • Unique safety locking system ensures operator safety

ID-TOGU • ID Tool Management capabilities • ID-TOGU connects to AITS server to retrieve and maintain tool >Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45 Page 46 Page 47 Page 48 Page 49 Page 50 Page 51 Page 52 Page 53 Page 54 Page 55 Page 56 Page 57 Page 58 Page 59 Page 60 Page 61 Page 62 Page 63 Page 64 Page 65 Page 66 Page 67 Page 68 Page 69 Page 70 Page 71 Page 72 Page 73 Page 74 Page 75 Page 76 Page 77 Page 78 Page 79 Page 80 Page 81 Page 82 Page 83 Page 84 Page 85 Page 86 Page 87 Page 88 Page 89 Page 90 Page 91 Page 92 Page 93 Page 94 Page 95 Page 96 Page 97 Page 98 Page 99 Page 100 Page 101 Page 102 Page 103 Page 104 Page 105 Page 106 Page 107 Page 108 Page 109 Page 110 Page 111 Page 112 Page 113 Page 114 Page 115 Page 116 Page 117 Page 118 Page 119 Page 120 Page 121 Page 122 Page 123 Page 124 Page 125 Page 126 Page 127 Page 128 Page 129 Page 130 Page 131 Page 132 Page 133 Page 134 Page 135 Page 136 Page 137 Page 138 Page 139 Page 140 Page 141 Page 142 Page 143 Page 144 Page 145 Page 146 Page 147 Page 148 Page 149 Page 150 Page 151 Page 152 Page 153 Page 154 Page 155 Page 156 Page 157 Page 158 Page 159 Page 160 Page 161 Page 162 Page 163 Page 164 Page 165 Page 166 Page 167 Page 168 Page 169 Page 170 Page 171 Page 172 Page 173 Page 174 Page 175 Page 176 Page 177 Page 178 Page 179 Page 180 Page 181 Page 182 Page 183 Page 184 Page 185 Page 186 Page 187 Page 188 Page 189 Page 190 Page 191 Page 192 Page 193 Page 194 Page 195 Page 196 Page 197 Page 198 Page 199 Page 200

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