FMD & MMD User Manual

FMD & MMD User Manual

Twin Column Testing Frames

User Guide for MMD Series Material Testers FMD Series Force Testers

The Better Solution

Table of Contents

Page

Page

General Safety Precautions

4 4

5.0 SYSTEM OPERATION 5.1 Operating Principles 5.2 Operator Controls 5.2.1 Emergency Stop Switch 5.2.2 Mains Power Switch 5.2.3 Crosshead Jog Switch 5.2.4 Test Start/Stop Switch 5.2.5 Over Travel Limit Switches

38 38 38 38 39 39 40 41 42 42 42 43 44 45 46 47 47 47 48 49 49 49 49 50 50 50 51 51 51 51 51 51 51 51 52 52

Warnings

INTRODUCTION

6 6 7 8 8 8 9 9 9

1.0 1.1 1.2 1.3 1.4 1.5

System Description

System Safety and Labeling

Product Support

Calibration and Verification

Software Options

Using L3 Material Test Software

6.0 USING YOUR MMD SERIES TEST FRAME

1.5.1 1.5.2 1.5.3

Using L2 Plus Advanced Force Analysis Software

6.1 System Settings Options

Using L2 Force Measurement Software

6.1.1 Setting Crosshead Travel Limits

6.1.2 Setting Crosshead Maximum Travel Velocity

SYSTEM DESCRIPTION

10 10 11 14 14 14 14 15 15 15 15 16 19 19 20 22 23 24 24 24 25 26 27 28 29 29 30 31 31 34 34 35 35 36 37

2.0 2.1 2.2 2.3

6.1.3 Setting Grip Protection 6.1.4 Setting Load Cell Limit

MMD Series Product Specifications FMD Series Product Specifications

6.1.5 Using Deflection Compensation Correction 6.2 Using L3 Series Material Test Software

Common Specifications Power Requirements

6.2.1 Starting an L3 Test 6.2.2 Pausing an L3 Test 6.2.3 Stopping an L3 Test

2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.3.7

Fuse Ratings

Noise Level Rating

Environmental Specifications

7.0 USING YOUR FMD SERIES TEST FRAME 7.1 Using L2 Plus Series Force Analysis Software

Cyclic Testing

Load Hold Testing Test Frame Weights

7.1.1 Starting an L2 Plus Test 7.1.2 Stopping an L2 Plus Test

MMD/FMD Dimension Drawings

2.4

7.2 Using L2 Series Force Measurement Software

LIFTING AND HANDLING General Precautions Unpacking Your System

7.2.1 Starting an L2 Test 7.2.2 Stopping an L2 Test

3.0 3.1 3.2 3.3 3.3 4.0 4.1 4.2 4.3 4.4

8.0 SYSTEM MAINTENANCE 8.1 Preventive Maintenance 8.1.1 Daily Maintenance Checks 8.1.2 Authorized Field Maintenance

Moving Your System

Positioning Your System for Use

INSTALLATION

Customer Responsibilities Starrett Responsibilities

8.1.3 Cleaning 8.1.4 Lubrication

Site Considerations Setting Input Voltage

8.2 Maintenance Procedures 8.2.1 Travel Limits 8.2.2 Emergency Stop 8.2.3 Fuse Replacement

Verifying Your Input Power Source

4.4.1 4.4.2

Setting Input Voltages

Connecting System Components Installing L3/L2 Plus Workstations

4.5

9.0 CALIBRATION AND VERIFICATION

52

4.5.1 4.5.2 4.5.3 4.5.4 4.5.5 4.5.6 4.5.7 4.5.8 4.5.9

Installing the L2 Tablet

Installing Base Clevis Assembly Installing Load Cell Sensor

Installing Load Cell Sensor Clevis Assembly

Installing Test Fixture

Installing Extensometers (MMD Series only)

Installing a Printer

Installing Bench Mounting Clips Using the Optional Splinter Shield

4.5.10

starrett.com

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Product Warranty Starrett force measurement products carry a one-year (from date of purchase) warranty against defects in material and workmanship (parts and labor), subject to factory inspection. The L.S. Starrett Company will repair or replace, at its option, any part or parts found to be defective in workmanship or material. Starrett warrants repaired or replaced parts for the balance of the original warranty period or 90 days, whichever is longer. Parts returned to the factory under warranty will be repaired at no charge. Freight charges to the factory will be paid by the customer. Return freight charges to the customer will be paid by Starrett. This warranty does not cover damages from such causes as abuse, accident, neglect, fire or freight damage. It does not apply to defects resulting from modifications made by the customer or improper use of the system or its components. Disclaimer of Liabilities The L.S. Starrett Company shall have no liability or responsibility to the customer or any other person or entity with respect to any liability, loss or damage caused or alleged to be caused directly or indirectly by this documentation, or the hardware described in it. This includes but is not limited to any interruption of service, loss of business or anticipatory profits, or consequential damages resulting from the use or operation of hardware or equipment.

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General Safety Precautions Force measurement systems are potentially hazardous. Prior to operating your testing system, Starrett recommends that you read and understand the instruction manuals for your system and components and that you receive training on the proper use of this equipment from your authorized Starrett representative. Observe all warnings and cautions identified in this manual for your equipment. A warning identifies a function that may lead to injury or death. A caution identifies a hazard that may lead to damage to equipment or loss of >Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45 Page 46 Page 47 Page 48 Page 49 Page 50 Page 51 Page 52 Page 53 Page 54

www.starrettmetrology.com

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