Fusion Cook Catalog

Fusion Cook Catalog

FUSION COOK Ovens & Cooking Solutions

FTIINC.ORG/ COOK

FUSION COOK

FUSION COOK

BETTER YIELDS & CONSISTENCY

FOOD PROCESSING OVENS WITH BETTER RESULTS

Fusion Tech food processing ovens give you unparalleled control over the location and duration of the breakpoint — meaning you can alleviate hot and cold spots with the touch of a button to cook a more consistent product every single time. Our customers have reported up to 10% increase in yields, up to 28% increase in product consistency, and a 35% decrease in cook time. Isn’t it time to upgrade to a better food processing oven? Building a Better Oven.............................................................6 Breakpoint Control..................................................................8 Total Flow Control..................................................................10 Oven Features. .......................................................................12 Control Panels........................................................................16 Oven Styles.............................................................................22 Service & Support..................................................................28 Accessories.............................................................................34

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The air flow technology in our Fusion Tech ovens allows us to cover all hot spots and cold spots accordingly. Cooking times decreased by an average of 15%-20%. This is outstanding with sausage and beef jerky. Our yields have increased by approximately 10%. This equals more profits!

Jack Hensley Operations Manager, Edes Custom Meats

READ THE CASE STUDY AT FTIINC.ORG/EDES

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Building a Better Food Processing Oven Food processors around the world are upgrading to Fusion Tech ovens. The reason why: Fusion Tech is in the business of building a better oven.

Fusion Tech ovens give you what no other oven on the market can provide: ultimate control over the breakpoint.

Our patent-pending Total Flow Control™ system alleviates cold spots in the oven, resulting in more consistent product cooking and coloring, and up to a 10% increase in product yields over other manufacturer’s ovens. Our smokehouse rebuild service takes your old, outdated oven and gives it new life — a new internal structure, insulation, skins, supply and return ducts, cart rub rails, and more. Customers have reported up to a 45 minute decrease in cook cycles after our rebuilds.

We’ll even provide you with custom trucks and trees to optimize the oven airflow and maximize your cooking.

Whether investing in a brand new oven or updating your existing OEM oven, Fusion Tech delivers superb quality and customer service.

A better oven starts at Fusion Tech.

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The Art of Controlling the Breakpoint

AIRFLOW CONTROL

The breakpoint, or the location where the high velocity and low velocity air streams collide and cut across the oven, is ultimately responsible for cooking your product.

Ovens with continuously rotating dampers (the most common on the market) do not allow you to focus the breakpoint air where you need it.

INCREASED PRODUCT YIELDS Customers report up to a 10% increase in product yields.

INCREASED CONSISTENCY Product cooks evenly, giving you greater consistency.

A Fusion Tech oven allows you to control the location and duration of the breakpoint in the oven, giving you the ability to evenly cook or dehydrate product on your racks. We designed every aspect of our ovens, from the supply and return ducts to the radiuses along the oven walls, to optimize and control the oven breakpoint. You won’t find this level of breakpoint control in any other oven on the market.

BETTER PRODUCT COLOR Consistent cooking results in better product coloring.

DECREASE COOK TIME Customers have reported up to a 35% decrease in cook time.

When every piece of product cooks evenly, consistent texture and coloring is possible and your overall yields will increase.

Oven Airflow shown with Fusion Tech’s Total Flow Control® technology — ultimate control over the location and duration of the oven breakpoint.

Learn more in our Oven Breakpoint Guide found at ftiinc.org/breakpoint.

TWO OVENS IN ONE

BREAKPOINT CONTROL

10% Increase in Yields up to

28% Increase in Consistency up to

35% Decrease in Cook Time up to

Vertical and Horizontal airflow can be created in a single oven.

Set the breakpoint location and duration to 1 of 11 zones.

Alleviate Hot & Cold Spots

The standard oven on the market creates a cold spot in the top middle of the rack and hot spots on the bottom corners — giving you darker, drier product in the hot spots and lighter, less dry product in the cold spots.

Fusion Tech ovens allow you to control the location and duration of the airflow, alleviating hot and cold spots in the oven and cooking a consistent product.

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Total Flow Control™ Total Flow Control™ is a patent-pending airflow control package that enables users to control the location and duration of the oven breakpoint —making Fusion Tech Ovens truly all about the airflow. Users can alleviate cold spots (areas of the rack that are not cooking consistently) by simply adjusting the graphical interface on the touch screen. Total Flow Control™ breaks the oven down into multiple zones — up to 5 zones on each wall and up to 5 zones across the oven floor — where airflow can be directed, giving you control over every square inch of your oven. Customers have reported up to 10% increase in yields, up to 28% increase in product consistency, and up to 35% increase in truck capacity using Total Flow Control™. The design is simple: input the number of seconds you want the breakpoint to stay in a specific zone, and Total Flow Control™ positions and stops the dampers to keep air flow- ing in that zone.

You can see exactly where the air stream is while your oven is running. An easy to read display shows all the information you need in one place. Our Total Flow Control® system is “dummy proof” and easier than ever! Easy to Use

Features • Multiple Zones for Airflow • Set Independent Time for Each Zone • Never Needs to be Homed • Maintenance Friendly Electronics • Alarm & Fault History Reports Benefits • Increase capacity by up to 30% • Increase product yields by up to 10% • Increase moisture consistency • Increase product consistency • Increase product color consistency (product color identical instead of different shades) • Process all products consistently & efficiently — hung or screened

The Recipe Select screen lets you quickly select, edit, or add your airflow recipe. With 20 recipe slots the possibilities are endless. Most users find that they need only five (or less) air- flow recipes such as screened product, tightly hung product, and more. Recipe Selection

You’ll notice the difference in your product after the first batch.

Learn more about Total Flow Control™ at ftiinc.org/tfc.

10% Increase in Yields up to

28% Increase in Consistency up to

35% Decrease in Cook Time up to

The Alarm Summary screen allows you to see all current and past alarms. Quickly review more details and clear alarms for the Total Flow Control® system with the push of a button. Alarm Summary

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Oversized Fan An oversized, VFD controlled fan (instead of sin- gle speed) provides high volume, forced airflow recirculation (minimum of 16 air changes). Plug fan shown. Other styles available:

Supply Ducts Two-sided knife style supply ducts with slots provide uniform airflow and greater breakpoint control.

Jack Shaft Damper System Dampers are positioned and controlled together with a jack shaft system rather than using chains that stretch out over time and cause the dampers to go out of position from each other.

Airflow Control Features

Fusion Tech ovens come standard with the following airflow control features, shown in red. • Knife Style Hinged Supply Ducts • Hinging Lowered Return Duct • Radius (Coved) Corners • Jack Shaft Damper System • Oversized Fan Controlled by VFD

• Forward Curve Fan • Reverse Curve Fan

CIP Sanitary Spray Balls Sanitary spray balls in the supply & return ducts, and fan housing provide 360° cleaning of the duct work.

Damper Access Port Access the dampers from outside the oven for ease of tuning if ever needed. Good for certifying the oven.

Maintenance Features

Hinged Supply & Return Ducts Hinged supply and return ducts allow for easy maintenance access, inspection, and manual cleaning of all ducting.

Fusion Tech ovens come standard with the following maintenance friendly features, shown in green.

• Damper Access Port • Vacuum Door Seals • Psychrometer Pan Port • Hinged Supply & Return Ducts • Fixed Return Airflow • Jack Shaft Damper System

Door Flush to Face Door is flush to the face of the oven cabinet, eliminating bacteria harboring points. Air bladder seals provide a superior seal than compression seals. Psychrometer Pan Port Access the psychrometer pan and wet / dry bulb through an access panel in the return duct. Replace the wet sock in seconds with this no tools required design. Get accurate humidity readings in return air as opposed to supply air. Lowered Return Duct V style Return duct is designed to lessen tur- bulence and air rotation. Flat return ducts do not allow air to return as efficiently as a V style return duct. No Slides on Return Duct Holes found in the return ducts eliminate the use of metal on metal slides, which causes bacteria growth and makes it easier to balance the oven.

Seal Welded Seams TIG Welded wall skins prevent the build up of bacteria found in ovens with seam gaskets.

Fusion Tech ovens come standard with the following cleaning and sanitation features, shown in blue. • Interior & Exterior Seal Welded Seams Cleaning & Sanitation Features

Rockwool Insulation Walls, roof, and doors are fully insulated with Rockwool insulation, that has an insulation rating up to 1,100° and is waterproof.

• No Slides on Return Duct • CIP Sanitary Spray Balls • Hinged Supply & Return Ducts

Stainless Steel Frame Heavy duty formed structural channels and angles provide a more robust structure.

Structural Features Fusion Tech ovens come standard with the following structural features, shown in light blue. • Rockwool Insulation • Heavy Duty Formed Structural

Vacuum Door Seals Provides quick deflation and reduces the potential of tearing by fully retracting the seal into a protective door channel. Removable lower face of the door allows for easy gasket replacement.

Radius (Coved) Corners Coved (or radius) corners enhance airflow velocity and reduce the degrading of the oven breakpoint as air moves down the walls and across the floor of the oven. They also prevent the build up and sitting of fluids in the corners of the oven.

Diamond Floor Plate Oven floors are constructed of heavy duty stainless steel diamond floor plate for safety.

• Diamond Floor Plate • Door Flush to Face

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Standard Features

Optional Features

Smokehouse Dehydrator Steam Cabinet

Smokehouse Dehydrator Steam Cabinet

Dry Heating Source: Gas Fired

Stainless Steel Welded Construction

Dry Heating Source: Gas Fired with Low-NOx Required

Heavy Duty 3/16” Stainless Steel Diamond Floor Plate (Other floor materials and textures optional if requested)

Dry Heating Source: Electric

Rockwool Insulation (1,100° rating) (Other insulations optional if requested)

Dry Heating Source: Steam Coils

VFD Controlled Fan (instead of single speed)

Wet Heating Source: Steam Cook

Power Supply Options: 208v, 230/240v, 575v / Steam Oven only: 110v

High Volume, Forced Airflow Recirculation (minimum 16 air changes)

Interior Drain in Oven

Total Flow Control System— vertical / horizontal airflow controlled by HMI touchscreen and controlled dampers Indu iMax 1000 Controller — featuring a color touchscreen that can hold multiple recipes. Offline monitoring, chart recording, and documentation storage capabilities for HACCP are standard Psychrometer Pan in Return Airflow for Accurate Temperature and Humidity Readings

Exterior Trench or Area Drain

CIP Piping: Automatic or Manual Operation

Pass-Through Door

Remote HMI Controls (Standard in control panel. Additional if located remotely)

480 Volt Power Supply

Humidity Control: Steam

Air Bladder Door Seals (Pneumatic)

Humidity Control: Air / Water Atomization

Single Product Probe

Product Shower

Additional Product Probes (1 supplied standard)

Stack Lighting & Alarms

Liquid Smoke

Smoke Generator: Pellet Burner

Smoke Generator: Wood Chip Burner

Handrail on Top of Oven

Access Ladder

UL Certification

Smoke Piping / Exhaust Stacks

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iMax 1000 Control Panel

FT-3000 Control Panel

The iMax 1000 Control Package is the standard controller on all Fusion Tech ovens. This system is robust and easy-to-use, controlling all of your oven features in one 10 inch touch screen display. The iMax 1000 features four (4) easy-access buttons that display on every screen, giving you one-touch access to: test alarms, test lights, open front door, open RTE door. Real time monitoring, HACCP monitoring, Live >Page 1 Page 2-3 Page 4-5 Page 6-7 Page 8-9 Page 10-11 Page 12-13 Page 14-15 Page 16-17 Page 18-19 Page 20-21 Page 22-23 Page 24-25 Page 26-27 Page 28-29 Page 30-31 Page 32-33 Page 34-35 Page 36-37 Page 38-39 Page 40-41 Page 42-43 Page 44-45 Page 46-47 Page 48

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