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GWO BR v2.0

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GWO BR v2.0

Blade Repair Training Standard

V2.0

Publication date: 1 April 2021

GWO Blade Repair Training Standard V2.0

2021-04-01_TS_BR_V02

LIST OF ABBREVIATIONS .............................................................................................................................................4

TERMS AND DEFINITIONS ...........................................................................................................................................5

CHANGE LOG – VERSION 1 .1......................................................................................................................................6

SCOPE..........................................................................................................................................................................8

GENERAL REQUIREMENT TO GWO BLADE REPAIR .....................................................................................................9

T ARGET GROUP ............................................................................................................................................................9 A IMS AND STRATEGIC OBJECTIVES ....................................................................................................................................9 G UIDANCE ON DELIVERING LESSON ELEMENTS ...................................................................................................................9 V ALIDITY P ERIOD ..........................................................................................................................................................9 C OURSE C ODES ............................................................................................................................................................9 P ARTICIPANTS PREREQUISITES FOR THE B LADE REPAIR MODULE ..........................................................................................10 P HYSICAL DEMANDS ....................................................................................................................................................10

GENERAL RESOURCES REQUIRED TO DELIVER BLADE REPAIR MODULE ..................................................................11

S TAFF .......................................................................................................................................................................11 P RACTICAL TRAINING FACILITIES ....................................................................................................................................11 T RAINING E QUIPMENT ................................................................................................................................................12

UNDERSTAND GWO LEARNING OBJECTIVES ............................................................................................................13

L EARNING OBJECTIVES .................................................................................................................................................13 T AXONOMY ...............................................................................................................................................................13 S UMMING UP ON THE LEARNING OBJECTIVES ...................................................................................................................14

ADMINISTRATION AND CERTIFICATION OF MODULES.............................................................................................16

P ARTICIPANTS PERFORMANCE ASSESSMENT ....................................................................................................................16

MODULE - BLADE REPAIR..........................................................................................................................................19

A IMS AND OBJECTIVES OF THE B LADE R EPAIR M ODULE .....................................................................................................19 D URATION OF THE B LADE REPAIR MODULE .....................................................................................................................19 B LADE REPAIR MODULE T RAINER / PARTICIPANTS R ATIO .....................................................................................................20 M ODULE – B LADE R EPAIR MODULE T IME T ABLE ..............................................................................................................20 D ETAILED DESCRIPTION OF THE BLADE REPAIR MODULE .....................................................................................................22 I NTRODUCTION ...................................................................................................................................................22 S AFETY D ATA SHEETS ...........................................................................................................................................25 W ORK INSTRUCTION ............................................................................................................................................27

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GWO Blade Repair Training Standard V2.0

2021-04-01_TS_BR_V02

R ISK ASSESSMENT ................................................................................................................................................28 S ECURE AN AREA .................................................................................................................................................30 C ONTAMINATION ................................................................................................................................................31 W ASTE SEGREGATION ...........................................................................................................................................33 E RGONOMIC .......................................................................................................................................................34 L OCK OUT TAG OUT ..............................................................................................................................................35 P ERSONAL PROTECTIVE EQUIPMENT ......................................................................................................................36 M ASKS AND FILTERS ...........................................................................................................................................39

TOPIC 2 - GENERAL KNOWLEDGE ...........................................................................................................................43

C HEMICAL SAFETY ..............................................................................................................................................43 C OMPOSITES AND BLADE CONSTRUCTION ..............................................................................................................46 M ATERIALS .......................................................................................................................................................50 T OOLS AND EQUIPMENT .....................................................................................................................................54 P HASE TEST ......................................................................................................................................................61 L AMINATION SKILLS ............................................................................................................................................61 B ASIC L AMINATION ............................................................................................................................................69 S ANDWICH PANEL ..............................................................................................................................................72 P AINTING .........................................................................................................................................................78 B LADE INSPECTION .............................................................................................................................................79 I NSPECTING LIGHTENING PROTECTION SYSTEM ........................................................................................................85 S ANDING SKILLS .................................................................................................................................................87 G RINDING SKILLS ...............................................................................................................................................88 S URFACE REPAIRS ..............................................................................................................................................90 L AMINATE REPAIRS ............................................................................................................................................94 F ILLING AND SHAPING .......................................................................................................................................103 T RAILING EDGE REPAIRS ....................................................................................................................................104 L EADING EDGE REPAIRS .....................................................................................................................................107 S ANDWICH PANEL REPAIR ..................................................................................................................................109 B OND LINE REPAIRS ..........................................................................................................................................112 S UMMARY AND F INAL TEST ...............................................................................................................................115 T RAINING REVIEW ............................................................................................................................................115

EQUIPMENT LIST..........................................................................................................................................118

PRACTICAL EXERCISE (EXAMPLE).................................................................................................................122

WORK INSTRUCTION (EXAMPLE).................................................................................................................126

PHOTOCARD ................................................................................................................................................133

VERSION HISTORY........................................................................................................................................134

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GWO Blade Repair Training Standard V2.0

2021-04-01_TS_BR_V02

L IST OF A BBREVIATIONS

GWO

Global Wind Organisation

WINDA

GWO training record >Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45 Page 46 Page 47 Page 48 Page 49 Page 50 Page 51 Page 52 Page 53 Page 54 Page 55 Page 56 Page 57 Page 58 Page 59 Page 60 Page 61 Page 62 Page 63 Page 64 Page 65 Page 66 Page 67 Page 68 Page 69 Page 70 Page 71 Page 72 Page 73 Page 74 Page 75 Page 76 Page 77 Page 78 Page 79 Page 80 Page 81 Page 82 Page 83 Page 84 Page 85 Page 86 Page 87 Page 88 Page 89 Page 90 Page 91 Page 92 Page 93 Page 94 Page 95 Page 96 Page 97 Page 98 Page 99 Page 100 Page 101 Page 102 Page 103 Page 104 Page 105 Page 106 Page 107 Page 108 Page 109 Page 110 Page 111 Page 112 Page 113 Page 114 Page 115 Page 116 Page 117 Page 118 Page 119 Page 120 Page 121 Page 122 Page 123 Page 124 Page 125 Page 126 Page 127 Page 128 Page 129 Page 130 Page 131 Page 132 Page 133 Page 134 Page 135

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