HVR100 Manual

HVR100 Manual

HVR100 Benchtop Digital Video Vision System User Manual

Starrett Kinemetric Engineering 26052 Merit Circle, Suite 103 Laguna Hills, CA 92653, USA www.starrettkinemetric.com Phone: (949) 348-1213 Fax: (949) 582-8040

Table of Contents

1. PREFACE........................................................................................................................................5

1.1 Introduction...........................................................................................................................5 1.2 Safety Symbols & Terminology ...........................................................................................5 1.3 Warranty ...............................................................................................................................6 1.4 Regulatory Compliance .......................................................................................................6 1.5 Disclaimer of Liabilities ........................................................................................................7 1.6 Copyright and Trademark Information ................................................................................7

2. PRODUCT DESCRIPTION.............................................................................................................9

2.1 Overview...............................................................................................................................9 2.2 HVR100 Configurations .......................................................................................................9 2.3 System Specifications........................................................................................................10

3. HVR100 SYSTEM COMPONENTS .............................................................................................13

3.1 Manual Illumination and Lens Control ..............................................................................14 3.2 Keyboard Usage and Wireless Mouse .............................................................................15 3.3 Electrical Power .................................................................................................................15 3.4 Operational Values ............................................................................................................16 3.5 Safety Considerations........................................................................................................17

4. INSTALLATION ............................................................................................................................19

4.1 Installation Overview..........................................................................................................19 4.2 Planning Placement of the System ...................................................................................19 4.3 Moving the System ............................................................................................................20 4.4 Unpacking the System.......................................................................................................21 4.5 Setting Up the System PC.................................................................................................23 4.6 Setting Up the Metrology Unit ...........................................................................................23 4.7 Verifying the System is Operational ..................................................................................23 4.8 On-site Functional Test, Calibration and Training ............................................................23

5. SYSTEM OPERATIONS ..............................................................................................................25

5.1 System Controls.................................................................................................................25 5.2 Powering the System On and Off .....................................................................................28 5.3 Switching the System from the Vertical to Horizontal Position........................................28 5.4 Switching the System from the Horizontal to Vertical Position ........................................29 5.5 Access to Electronics.........................................................................................................29

6. MEASUREMENT STRATEGY .....................................................................................................31

6.1 Measurement Accuracy and Depth of Field .....................................................................31 6.2 Lighting and Illumination Strategy .....................................................................................32 6.3 Parts Fixturing ....................................................................................................................33 6.4 M3 Software Operation......................................................................................................33

7. SYSTEM MAINTENANCE............................................................................................................35

7.1 Daily Inspections ................................................................................................................36 7.2 Weekly Inspections ............................................................................................................36 7.3 Cleaning .............................................................................................................................36 7.3.1 Cleaning External Surfaces ...............................................................................................36 7.3.2 Cleaning Optics..................................................................................................................37

2

7.3.3 Cleaning Critical Mechanical Parts ...................................................................................37 7.3.4 Recommended Spare Parts ..............................................................................................37

8. GLOSSARY ...................................................................................................................................39

3

1. PREFACE

1.1 Introduction

Thank you for purchasing an HVR100 Digital Video Vision System. We are pleased that your search has led you to Starrett Kinemetric Engineering, a subsidiary of the L.S. Starrett Company. This manual is intended to maximize your satisfaction with your system and ensure the most in operating performance. Feel free to contact Starrett Kinemetric Engineering at any time. We value your feedback and your satisfaction as a customer.

1.2 Safety Symbols & Terminology

The following symbols and terms are used in this manual to call attention to important safety issues. Heed these notices carefully to avoid personal injury or damage to the system.

Symbol or Term

Meaning

CAUTION : Failure to heed the message may result in personal injury or equipment damage.

WARNING : Dangerous voltage. Risk of electrical shock. Failure to observe this warning might result in equipment damage, personal injury or death. WARNING : Disconnect equipment from power source. Failure to observe this warning might result in equipment damage, personal injury or death. CAUTION : Pinch Point - Keep hands clear. Failure to observe this warning might result in minor to severe personal injury or equipment damage. Immediate hazard which could result in severe personal injury or death.

DANGER

WARNING

Hazard or unsafe practice which could result in personal injury.

CAUTION

Hazard or unsafe practice which could result in equipment damage or minor injury.

Note

Information that is helpful in properly operating the equipment.

5

1.3 Warranty

Starrett Kinemetric Engineering products carry a one-year warranty from date of purchase against defects in material or workmanship (parts and labor), subject to factory inspection. Starrett Kinemetric Engineering will repair or replace, at its option, any part or parts found to be defective in material or workmanship. Starrett Kinemetric Engineering warrants repaired or replaced parts for the balance of the original warranty period or 90 days, whichever is longer. Parts returned to the factory under warranty will be repaired at no charge. Freight charges to the factory will be paid by the customer. Return freight charges to the customer will be paid by Starrett. This warranty does not cover damages from such causes as abuse, accident, neglect, fire or freight damage. It does not apply to defects resulting from modifications made by the customer or improper use of the system or its components.

1.4 Regulatory Compliance

The HVR100 system has been inspected, tested, and evaluated by independent test laboratories and is declared to comply with Council Directives 2014/30/EU. Accordingly, these systems are entitled to bear the CE Mark. The Product Safety, EMC Testing and Evaluation reports can be provided upon request.

EMC Test Standards

Standard

Specification

EN 61326-1:2013 CISPR 11:2003+A1:2004 +A2:2006

Radiated and Conducted Emissions

EN55011 Class A

Conducted Electromagnetic Emissions

EN55011 Class A

Radiated Electromagnetic Emissions

IEC 61000-4-2:2009

Electrostatic Discharge Immunity

IEC 61000-4-5:2006

Power Line Surge Immunity

IEC 61000-4-4:2012

Electrical Fast Transients Burst Immunity

EN 61000-4-6:2009

RF Common Mode Immunity

IEC 61000-4-3:2006 +A2:2010

Radio Frequency Immunity

IEC 61000-4-8:2010

Power Frequency Magnetic Field Immunity

IEC 61000-4-11:2004

Voltage Dips and Short Interruptions Immunity

6

Safety Standards

Standard

Specification

Safety of Machinery, Electrical Equipment of Machines

EN 60204-1:2006+A1:2009

EN 12100

Safety of Machinery, Principles for Risk Assessment

1.5 Disclaimer of Liabilities

Starrett Kinemetric Engineering shall have no liability or responsibility to the customer or any other person or entity with respect to any liabilit y, loss or damage caused or alleged to be caused directly or indirectly by this documentation, or the hardware and software described in it. This includes, but is not limited to, any interruption of service, loss of business or anticipatory profits, or consequential damages resulting from the use or operation of hardware or equipment.

1.6 Copyright and Trademark Information

HVR100™ is a trademark of Starrett Kinemetric Engineering. M3™ is a trademark of MetLogix, Inc. Windows ® is a registered trademark of Microsoft Corporation.

7

2. PRODUCT DESCRIPTION

2.1 Overview

The HVR100 is a fixed-stage benchtop digital video vision system that can be oriented both vertically and horizontally. The HVR100 has a large field of view, providing optical accuracy better than .010 mm (.0004-inches)**. The system comes with a 5-megapixel digital video camera and includes a telecentric lens for micron-level resolution and measurement.

Note: ** Measurements were made using a 25mm fiducial on glass circle, .750-inch gauge block, and a .621-gauge pin with appropriate shape correction.

The HVR100 is a manually operated system. The Z-axis of the telecentric lens is controlled by a wire-controlled pendant. The system features a high-strength frame, a 24-inch touch-screen monitor with a system PC, wireless keyboard, wireless mouse and MetLogix M3 vision metrology software with the M3 DXF/FOV option pack.

The M3 software includes the following features:

• Provides the ability import DXF CAD files over a network and make automatic 2D go-no- go comparisons to an engineering design by using video edge detection (VED), with no need for the screen overlays that would be required with a vision system. 2D geometric functions include points, lines, circles, arcs, rectangles, distances, slots, angles and skew. • Displays a live video image of the part plus geometry tools and digital readings. The image of the part can be resized using pan and zoom, and measurements can be taken by simply tapping a feature on the screen. HVR100 systems are rugged machines that are equally suitable in a quality lab or on the shop floor. The maximum workload capacity of the system is 20 pounds. The computer, M3 controller, and electronics are located inside the housing, resulting in a clean design with minimal external wiring. The housing is designed to minimize the entry of oil and dust particles in machine shop environments. Two high-speed >Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40

www.starrettmetrology.com

Made with FlippingBook - professional solution for displaying marketing and sales documents online