K-Line Ag SG60T CropCadet Operator Safety Manual V1.4 (E)

K-Line Ag SG60T CropCadet Operator Safety Manual V1.4 (E)

SG60T SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

CropCadet_90x710_white.indd 1

2/09/2020 5:40:28 PM

74 Young Rd | PO Box 340, Cowra, NSW 2794 | AUS

© K-Line Ag 2021

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Send your reques t to mar ket i ng@k- l i ne . net .au or scan here :

Dear Customer

Thank you for purchasing a SG60T Seeder® made by K-Line Industries. We would like to assure you that you have made a good choice, and will be able to rely on this high quality piece of equipment. We ask you to follow the user’s instructions closely, as this will ensure that you experience the benefits of using the machine without experiencing the unnecessary down time caused by misuse. When you receive the machine, make sure that it has not been damaged during transportation and that no parts are missing. Contact your dealer immediately if any parts are missing. Ensure that all compo- nents are correctly adjusted. Please read, fill, sign and submit the Warranty Registration Document (including Safety Acknowledge- ment) that was provided with your Product. Upon submission of the Warranty Registration Document, your Dealer will provide you with a copy, which should be kept in a safe place for easy access in the future. Before operating PLEASE TAKE THE TIME TO LEARN the process of operation. Do not take the unit for granted; ease into becoming familiar with your new equipment. The operator should be a responsible adult familiar with farm machinery and trained for this purpose. Do NOT allow persons to operate or assemble the unit until they have read this manual and understand how to use this machine, and observe the safety precautions. Never exceed the limits of this machine. If its ability to do a job, or to do so safely is in question - DO NOT TRY IT.

DO NOT attempt to operate this equipment under the influence of drugs or alcohol.

Remember - Your best assurance against accidents is a careful and responsible operator.

If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or be free to phone us on our free call number:

AUS - 1800 194 131

The team here at K-Line Agriculture trust you enjoy a good season and prove the benefits of owning and operating a quality machine that is built to perform.

Signed:

David Larsen National Operations & Development Manager, K-Line

LEGAL DISCLAIMER LAST UPDATED: 28/09/21

The information contained in the K-Line Industries Pty Ltd (also trading as “K-Line Ag” and “K-Line Agriculture”) manual is for general information purposes only. K-Line Industries Pty Ltd assumes no responsibility for errors or omissions in the contents of the book. In no event shall K-Line Industries Pty Ltd be liable for any special, direct, indirect, consequential, or incidental damages or any damages whatsoever, whether in an action of contract, negligence with the use of the Service or the contents of the Service. K-Line Industries Pty Ltd reserves the right to make additions, deletions, or modification to the contents of this manual at any time without prior notice.

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

OP & SAFETY MANUAL Table Of Contents CUSTOMER LETTER 3 LEGAL DISCLAIMER 4 SPECIFICATIONS 6 Hooking/Unhooking To Tractor Transporting/Roading Folding/Unfolding Machine Wing Wheel Lock-Out

24 25 26 26

INTRODUCTION

7 7 7 7 7

FIELD OPERATION Seeder Start-Up Tips Performing Maintenance

27-31

Availability Of Genuine Parts

27 28 28 29 30

Identifying The Machine Tractor Requirements

Definitions Used In This Manual

Starting Work

Ram Stop Combinations

RISK MANAGEMENT

8-10

Maintenance & Safe Procedures

Identifying Hazards

8 8 8 8 9

After Delivery Check-List

31 31

Risk Assessment

Wheel Bearings

Risk Control

Monitor & Review Control Measures

Seeder Tine Assembly

32

Risk Assessment Score Chart

Risk Assessment Table

10

Hydraulic Cylinder Layout

33

SAFETY

11-26

Safety Precautions

11

Bolt Torque Tables

34-35

Important Notice (MUST READ)

12 12 12 13

Safety Alert Symbol

TESTIMONIAL PERMISSION FORM 36-37

Signal Words

Safety Decal Placement & Quantities

Safety Decals

14-17

Logo Stickers & Quantities

18 19

Safety Sign Care

Tyre Pressure & Safety

20

END OF DOCUMENT

44

Hydraulic Operation & Safety Hydraulic Hose Hook-Up Hydraulic Hose Colour-Codes Priming Hydraulic System Hydraulic System Failure Electrical Connection Hook-Up

21 21 21

22 23 23

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

CROP CADE T S P EC I F I CAT I ONS

FOLDING WINGS 5” 125MM 6” 150MM 8” 200M 10” 250MM 12” 300MM

32MM COIL TINE SPRING RELEASE TINE

OPERATING WIDTH

6125MM

6150MM 6200MM 6000MM 6000MM

TINE SPACING

5”

6”

8”

10”

12”

TRACTOR POWER

295-390HP 220-245KW

245-330HP 185-245KW

185-250HP 140-185KW

145-190HP 110-145KW

120-160HP 90-120KW

NO. TINES

49

41

31

24

20

WHEEL EQUIPMENT

6 X 11.5”/ 80 R15.3

TRANSPORT HEIGHT

3.8M

TRANSPORT WIDTH

3.5M

WEIGHT

3800KG - FRAME ONLY (NO TINES, NO SEED BIN) ADD 50KG PER TINE

TRACTOR HYDRAULIC REQUIREMENTS

HYDRAULIC REMOTES

2 X DOUBLE SPOOL FOR FRAME + QTY REQUIRED TO SUIT BIN OPTION

HYDRAULIC PRESSURE

2800 PSI (190 BAR) (19000 KPA)

HYDRAULIC FLOW CAPACITY

FRAME REQUIREMENTS: MAX FLOW 10GPM (38 LITRES/MIN) FLOW ADJUSTABLE IF SEED BIN REQUIREMENTS GREATER THAN FRAME REQUIREMENTS, ADHERE TO SEED BIN REQUIREMENTS

Figure 1

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

AFTER DELIVERY

When you receive themachine, make sure that it has not been damaged during transportation and that no parts are missing. Only by giving us immediate advice can the necessary replacement parts be obtained. Ensure that all components are correctly adjusted.

GENUINE PARTS

K-Line spare parts and accessories have been specifically designed and developed for the machines produced. We would call your attention to the fact that non-genuine parts and accessories are not recommended by K-Line. The use of such replacement parts frees K-Line from all liability and makes the warranty void. The installation and/or use of non-genuine parts may, because of technical characteristics of construction, modify or influence the performance of the machine negatively.

IDENTIFYING THE MACHINE FOR REQUESTING SPARE PARTS

The machine is identified by the serial number on the metal plate on the machine. When requesting spare parts or maintenance service, please indicate the model and number of your equipment to ensure prompt and efficient attention.

TRACTOR REQUIREMENTS

6-8 Horsepower x no. of tines in machine 4.5 - 6 Kilowatts x no. of tines on machine Tractor weight must be same as or greater than the towed unit.

Hydraulic valves

2 x double spool (plus qty required for seed bin)

Hydraulic operating pressure

2800 PSI approximately

DEFINITIONS USED IN THIS MANUAL

Figure 2

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

R I S K M A N A G E M E N T

Risk management is the process of finding out what may cause an injury, deciding what may happen as a result, and doing something about it.

The steps of risk management are: • Identify the hazards to workplace health and safety arising from work activities • Assess the risks

• Determine and implement control measures to reduce risk • Monitor and review the effectiveness of the control measures IDENTIFYING HAZARDS

Prior to commencing work, all hazards related to the work tasks should be identified. The selection of the appropriate work procedure(s) will depend on the type of work procedure(s) and hazards involved. Regular safety inspections will also identify hazards and ensure that control measures are in place. RISK ASSESSMENT Risk assessment allows appropriate control measures to be developed. Once hazards have been identified, they should be assessed in terms of their potential to do harm. To assess risk, consideration should be given to probability and consequences. (SEE RISK ASSESSMENT SCORE CHART - Pg 9). RISK CONTROL Risk control is the process of eliminating or reducing risk factors. Control measures should be chosen and implemented to eliminate or reduce risk as far as practicable. When deciding on the most appro- priate measures to use, practicality and acceptance of the control measures should be considered. Safe Working Procedures will be developed for all high – medium risk hazards. MONITOR AND REVIEW CONTROL MEASURES The risk identification, assessment and control process requires regular monitoring to ensure the implemented control measures perform as originally intended and continue to prevent or adequately control the risk of injury or incident. Control measures should also be checked carefully to ensure that new hazards are not created, directly or indirectly, by the original control measures.

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

R I S K A S S E S S M E N T S C O R E C H A R T

Figure 3

AT ALL TIMES COMPLY WITH RECOMMENDATIONS AND REQUIREMENTS OF THE MANUFACTURER AND THE ENVIRONMENTAL PROTECTION AUTHORITY

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

CONT I NUED

R I S K A S S E S S M E N T

RISK SCORE

REVISED RISK SCORE

CODE

HAZARDS

CONTROL

ADJUSTING & CLEANING MUST ONLY BE DONE WHEN MACHINE IS LOWERED OR IN TRANSPORT POSITION AND ONLY AFTER ALL CHAINS AND BOLTS HAVE BEEN CHECKED FOR TIGHTNESS & WEAR IN THE LOWER POSITION. ENSURE JACK IS INSTALLED CORRECTLY & JACK RECEIVES REGULAR MAINTENANCE. KEEP FEET AND BODY CLEAR WHEN OPERATING. ENSURE NO PERSONNEL ARE BETWEEN TRACTOR & IMPLEMENT WHEN HITCHING/ UNHITCHING TRACTOR TO IMPLEMENT MACHINE MUST BE LOWERED INTO WORKING POSITION USING SUITABLE LIFTING EQUIPMENT BEFORE PRIMING IS EFFECTED. PRIME BY SLIGHTLY LOOSENING FITTING/S INTO CYLINDERS AND OPERATING TRACTOR HYDRAULICS TO ACHIEVE FULL UNINTERRUPTED TRAVEL OF CYLINDER SEVERAL TIMES TO BLEED AIR. THEN RE-TIGHTEN HYDRAULIC FITTINGS ENSURE JACK(S) ARE CORRECTLY POSITIONED AND TAKING WEIGHT BEFORE REMOVING DRAWBAR PIN. STICKERS WARN OPERATOR MAINTAIN REGULAR CHECKS ON HYDRAULIC SYSTEM FOR WEAR & CHECK ALL FITTINGS ARE SECURE ENSURE TRACTOR OIL FLOW IS LIMITED TO REDUCE FALLING SPEED OR DO NOT INTERRUPT MACHINE FALLING UNTIL MACHINE IS FULLY IN LOWERED POSITION SAFETY PINS MUST BE PUT IN PLACE AS SOON AS MACHINE IS PUT IN TRANSPORT POSITION AND IF TRAVELLING ON PUBLIC ROADS TO DISCONNECT HYDRAULICS FROM TRACTOR

CRUSHING - WHEN ADJUSTING AND CLEANING, AS MACHINE MAY DROP WITHOUT WARNING

5

1(A).

1

CRUSHING - IMPROPER USE OF JACK

1(B).

1

5

CRUSHING - WHEN HITCHING TRACTOR

1(C).

2

5

CRUSHING - PRIOR TO PRIMING HYDRAULIC SYSTEM, AS MACHINE MAY DROP WITHOUT WARNING

1(D).

1

5

SUDDEN LIFT OR DROP OF DRAWBAR, CAUSING SEVERE INJURY IF MACHINE BECOMES UNHITCHED PENETRATION OF OIL - BROKEN OR BADLY MAINTAINED HYDRAULIC LINES RUPTURE OF OIL LINES BY OVER PRESSURE WHEN MACHINE COMES TO SUDDEN STOP BEFORE

1(E).

1

5

2(A).

2

5

2(B).

2

5

FULLY LOWERED TO WORKING POSITION

COLLISION - HYDRAULICS ACCIDENTALLY LOWERED WHEN MACHINE IS BEING OPERATED IN TRANSPORT

1

3.

5

Figure 4

ALL HAZARDS & RISKS ARE CONTROLLED THROUGH SAFE WORKING PROCEDURES & ADEQUATE SIGNAGE

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

It is the responsibility of the operators to: Read and understand your manual. Take time to familiarize yourself with the operation of this machine, particularly the safety signs and devices fitted to this machine.

USE OF MACHINE BEYOND ITS LIMITS OR INTENT OF OPERATION WILL VOID WARRANTY.

Slow down in terrain such as rocks, or other difficult operating conditions.

IMPORTANT NOTICE

• Safe work procedure analysis must be performed before attempting to assemble this machine.

• Do not attempt to operate this equipment under the influence of Drugs & Alcohol. • K-Line Ag can not be held responsible for any injury, death or property damage in the process of assembling this machine.

For further information please contact :

AU: 1800 194 131

• Ensure hydraulic system is fully primed. Pg 22

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

S A F E T Y A L E R T ! ! S A F E T Y . . . Y O U C A N L I V E W I T H I T

YOUR SAFETY AND THE SAFETY OF OTHERS IS IMPORTANT

• BE PREPARED! • BE SAFE! • BE AWARE! • BE SEEN!

When you see this symbol, you must be alert to the possibility of injury or death. SAFETY ALERT SYMBOL

SIGNAL WORDS

The use of signal words, DANGER , WARNING AND CAUTION relate to the safety messages. The appropriate signal word is selected when using the following guidelines.

Indicates an imminently hazardous situation that if not avoided, WILL result in serious injury or death if proper safety measures are not taken.

Indicates a potentially hazardous situation that, if not avoided COULD result in serious injury or death if proper safety measures are not taken .

Indicates potentially hazardous situation that, if not avoided MAY result in serious injury or death if proper safety measures are not taken.

ALL OPERATORS MUST UNDERSTAND AND ABIDE BY MAINTENANCE SAFETY PROCEDURES SET OUT IN THIS BOOK. IT IS THE RESPONSIBILITY OF THE ASSEMBLER TO ATTACH ALL SAFETY SIGNS AND DEVICESTOTHISMACHINE. FAILURETOOBSERVETHE INSTRUCTIONSOFTHISBOOKLET COULD RESULT IN SERIOUS INJURY OR DEATH.

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

SAFETY DECAL PLACEMENT

Figure 5

Decals & quantities shown in table below:

DECALS ON MACHINE

QTY

A B C D E G H J

K L M N P R

1

6 1

1

4 1 1 1

1

1 4 2 4 1

Figure 6

IMPORTANT If safety signs have been damaged, removed, become illegible or parts replaced without decals, new decals must be applied. New decals are available from your authorized dealer or direct from factory.

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

SAFETY DECALS

CONT I NUED

BOM ID PART NUMBER

DESCRIPTION

DECAL. WARNING TRANSPORT SPEED 160MM X 120MM. ORANGE - BLACK ON WHITE

A

(A) 9WD-W022

B C D

DECAL. CAUTION WHEEL NUT TENSION 160MM X 40MM. YELLOW- BLACK

(B) 9WD-C023

DECAL. WARNING CRUSHING 160MM X 80MM. ORANGE - BLACK ON WHITE

(C) 9WD-W05

DECAL. DANGER ELECTRIC SHOCK 160MM X 80MM. RED - BLACK ON WHITE

(D) 9WD-D04

E

DECAL. DANGER CRUSHING WING (HORIZONTAL) 180MM X 70MM. RED - BLACK

(E) 9WD-D01H

F

DECAL. DANGER CRUSHING WING (VERTICAL) 70MM X 180MM. RED - BLACK

(F) 9WD-D01V

G

DECAL. WARNING OPERATING INSTRUCTIONS 160MM X 60MM. ORANGE - BLACK

(G) 9WD-W021

H

DECAL. CAUTION SERIOUS INJURY 140MM X 140MM. YELLOW - BLACK

(H) 9WD-C04

I J

DECAL. IMPORTANT DAILY GREASE PURGE 100MM X 40MM. BLUE - BLACK

(I) 9WD-I01

DECAL. WARNING HIGH PRESS. FLUID 160MM X 80MM. ORANGE - BLACK

(J) 9WDW-T5

K

DECAL DANGER CRUSHING MACH. IMPLEMENT 160MM X 80MM. RED - BLACK

(K) 9WDD-T3

L

DECAL. WARNING HYDRAULIC PRIME 160MM X 60MM. ORANGE - BLACK ON WHITE

(L) WD-W024

M

DECAL. WARNING PINCH POINT 100MM X 70MM. ORANGE - BLACK ON WHITE

(M) 9WD-W10

DECAL. WARNING STEPPING ON WHEELS 160MM X 60MM ORANGE - BLACK ON WHITE

N

(N) 9WD-W01

O

DECAL. DANGER UPTHRUST 200MM X 70MM. RED - BLACK ON WHITE

(O) 9WD-D01

P

DECAL. RAM STOP COMBINATION 300MM X 80MM. MULTI-COLOUR

(P) 9WD-R01

Q.1A Q.2A Q.2B Q.2C Q.2D

DECAL DEPTH CONTROL 6 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 2 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 3 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 4 TURNS PER INCH 100 X 70 DECAL TILT CONTROL 5 TURNS PER INCH 100 X 70

(Q.1A) 9WD.F01DC6TPI (Q.2A) 9WD.F01TC2TPI (Q.2B) 9WD.F01TC3TPI (Q.2C) 9WD.F01TC4TPI (Q.2D) 9WD.F01TC5TPI

R

DECAL. 32-KMH/ 20-MPH 190MM X 80MM. RED - BLACK ON WHITE

(R) 9WD-S01

T

DECAL. 5 COLOUR HYDRAULIC COLOURS 160MM X 100MM. MULTI-COLOUR DECAL.

(T) 9WD-H02

U

DECAL. IMPORTANT DISC BOLT RETORQUE 100MM X 80MM. BLUE- BLACK

(U) 9WD-I02

W

DECAL 5 COLOUR FOLD-UNFOLD 280MM X 180MM. RED - BLACK ON WHITE

(W) 9WD-F04

XA XB XC

DECAL TYRE PRESSURE + WHEEL NUT TORQUE - 425/65R22.5 DECAL TYRE PRESSURE + WHEEL NUT TORQUE - 500/60R22.5 DECAL TYRE PRESSURE + WHEEL NUT TORQUE - 400/60R15.5

(XA) 9WD-I-425-65-225 (XB) 9WD-I-500-60-225 (XC) 9WD-I-400-60-155

Y

DECAL. WHEEL DEPTH 330MM X 140MM. BLACK

(Y) 9WD-WD1

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

SAFETY DECALS

*NOTE:

NOT ALL DECALS GO ON ALL MODELS. (See previous page for details)

(A) 9WD-W022

(B) 9WD-C023

(F) 9WD-D01V

(G) 9WD-W021

(C) 9WD-W05

(D) 9WD-D04

(H) 9WD-C04

(E) 9WD-D01H

(I) 9WD-I01

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

SAFETY DECALS

CONT I NUED

(J) 9WDW-T5

(M) 9WD-W10

(K) 9WDD-T3

(N) 9WD-W01

(L) 9WD-W024

(O) 9WD-D01

(P) 9WD-R01

(R) AUS SPEED STICKER MAX 32KPH/20MPH

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

SAFETY DECALS

CONT I NUED

(Q.2A) 9WD.F01TC2TPI

(Q.2B) 9WD.TC3TPI

(Q.1A) 9WD.F01DC6TPI

(Q.2C) 9WD.F01TC4TPI

(Q.2D) 9WD.TC5TPI

(U) 9WD-I02

(T) 9WD-H02

(W) 9WD-F04

(XA) 9WD-I-425-65-225

(XB) 9WD-I-500-60-225

*NOTE: WHEEL DEPTH STICKER: WHITE WITH CUT OUTS (SHOWN AS BLACK)

(Y) 9WD-WD1

(XC) 9WD-I-400-60-155

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

L O G O S T I C K E R S

CROP CADET: 760 X 80MM (2 x sides of drawbar) (2 x sides of centre frame)

Figure 7

K-LINE AGRICULTURE STICKER: 350 X 110MM (2 x back of centre frame)

Figure 8

CROP CADET DECAL ON BOTH SIDES OF RHS

Figure 9

Figure 10

K-LINE AG DECAL ON BOTH SIDES OF CENTRE FRAME

18

SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

S A F E T Y S I G N C A R E

• Keep safety signs clean and legible at all times. • Replace safety signs that are missing or have become illegible. • Replaced parts that displayed a safety sign should also display the current sign.

TO ORDER SAFETY DECALS CONTACT:

USA: Contact the Dealer you bought your machine from

Australia: K-Line Agriculture PO Box 340 74 Young Rd Cowra NSW 2794

Email: [email protected] Free-call: 1800 194 131

HOW TO INSTALL SAFETY SIGNS: • Be sure that the installation area is clean and dry. • Decide on the exact position before you remove the backing paper. • Remove the smallest portion of the split backing paper. • Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place. • Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place. • Failure to comply could result in serious injury or death.

Figure 11

Locate where necessary. (Refer to safety decal placement, Pg 13-17)

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

TYRE SAFETY & PRESSURES (IF WHEELS FITTED)

SERVICING PROCEDURES

• Always cage tyres before seating beads. • Never exceed stated pressures when seating beads. • Do not attempt to mount a tyre unless you have the suitable equipment and experienced personnel. • Inflating tires can be dangerous. Always stand to the side when inflating. • Failure to comply could result in serious injury or death. • Load ratings of replacement tyres should meet or exceed weight requirements. • Correct pressure is 40PSI/276KPA • Before mounting wheel to machine, check all hub and rim contact surfaces are undamaged and free of paint, dirt and grease. • Lubricate wheel stubs with standard viscosity oil. • Tension wheel nuts to 200ft lbs/ 270Nm. • For field operation: Re-tension after 1st, 5th, then every 50 hrs of operation. • For road travel re-tension first 3 miles (5kms), 10 miles (15kms), & thereafter at 25 miles (40kms) intervals.

Figure 12

Figure 13

Tyre Pressures When Fitted With Standard 15.3 Inch Tyres

TYRE PRESSURE Centre: 40PSI/276KPA Wheel Nut Tension: 200ft lbs /270Nm

Figure 14

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

HYDRAUL I C OP E RAT I ON & SA F E T Y

HYDRAULIC HOSE HOOK UP

• For ease of hook up, hose grip handles are colour coded. • The same colour is used for each hydraulic circuit. • To distinguish between EXTEND & RETRACT , hose grips are marked accordingly. • Clean hydraulic hose breakaway ends before connecting to tractor. • Hose grip circuits are colour coded and marked accordingly for In & Out . • After disconnecting tractor, ensure hydraulic hoses are safely stored in the hose holder.

HOSE GRIP COLOUR CODES

RECOMMENDED PORT NUMBER FUNCTION

COLOUR FROM MY22 ONWARDS

COLOUR PRE MY22

1

WHEEL LIFT

RED

RED

2

FORE & AFT (TILT)

BLUE

YELLOW

3

WING FOLD

YELLOW

GREEN

4

ROLLER (OPTION)

GREEN

BLUE

5

JACK LIFT

ORANGE

GREEN YELLOW

Figure 15

Figure 16

EXTEND

Out

WHEEL CIRCUIT

RETRACT

In

EXTEND

Out

FOR & AFT (TILT) CIRCUIT

RETRACT

In

EXTEND

Out

WING CIRCUIT

RETRACT

In

EXTEND

Out

ROLLER CIRCUIT

RETRACT

In

EXTEND

Out

JACK CIRCUIT

RETRACT

In

Figure 17

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OPERATOR & SAFETY MANUAL

S A F E T Y

Hydraulic fluid escaping under pressure can have sufficient force to cause injury. Keep all hoses and connections in good serviceable condition. Failure to heed may result in serious personal injury or death. Escaping hydraulic fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving the pressure before disconnecting lines or performing work on the system. Make sure hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system. Use a piece of paper or cardboard, NOT BODY PARTS , to check for suspected leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. DO NOT DELAY! If an accident occurs, see a doctor familiar with this type of injury immedi- ately. Any fluid injected into the skin or eyes must be treated within a few hours or gangrene may result.

ENSURE HYDRAULIC SYSTEM IS FULLY PRIMED BEFORE USING

PRIMING HYDRAULIC SYSTEM

• Fully extend and retract hydraulic cylinders. • Repeat 3-4 times and hold lever extended each way for 10 to 15 seconds to release air from the system.

If problem exists hold hydraulic lever under pressure, until air is fully released from system.

POWER LINES CAN ARC & ELECTROCUTE WITHOUT COMING IN DIRECT CONTACT

Figure 18

Consult electricity authorities and all relevant energy companies to determine safe working distances from overhead power lines etc. BEFORE operation of this machine: • Ensure all operators are familiar with this manual and all safety devices and features of the machine. • Take every reasonable precaution as is commonly expected in this industry and in the operation of the machine. • Maintain the machine at all times in a condition that is safe to operate, and ensure it complies with any relevant safety acts of parliament, government authorities and regulations.

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SG60 SEEDER CROP CADET

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S A F E T Y

IN THE EVENT OF HYDRAULIC SYSTEM FAILURE OR HYDRAULIC HOSE RUPTURE, YOU MUST FOLLOW THE STEPS SET OUT BELOW. Escaping Hydraulic fluid is dangerous and can cause serious injury or death.

STEP 4: APPLY THE LOCKOUT / TAG-OUT DEVICE. • Disconnect all hydraulic hoses from tractor remotes. • Place Lockout or Out of Service Tags on all hoses. STEP 5: CONTROL THE STORED ENERGY. • Ensure no hydraulic pressure remains in system, slowly release bleed tap (if equipped), or slightly loosen one hydraulic connection on each circuit to allow any remaining fluid under pressure to be released. • Double check the steps and verify that the equipment has been shut down and has the Lock and Tag Labels evident to prohibit operation. Have repairs carried out and defective parts replaced. Do not re-connect to tractor or other hydraulic power source, until system has been fully tested. STEP 6: VERIFY ISOLATION OF EQUIPMENT.

STEP 1: PREPARE FOR SHUTDOWN. • Immediately return hydraulic lever to neutral position. • Stop operating machine.

STEP 2: SHUTDOWN THE EQUIPMENT. • Use hydraulic lever to lower machine to ground (if in raised position).

STEP 3: ISOLATE THE EQUIPMENT. • Freely operate remote levers to release residual pressure from system. • If tractor is equipped place levers in float position. • Shut down tractor.

ELECTRICAL CONNECTION HOOK UP

• Ensure tractor and machine electrical connections are compatible. • Plug lead into tractor terminal. • Test lighting prior to road travel. (Power not required for field work)

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

S A F E T Y

HOOKING UP TO TRACTOR

1. Keep well clear when backing up to machine. 2. Shut down tractor. 3. Secure & lock drawbar pin in place. 4. Install safety chain by crossing the chains under the tongue and secure to the drawbar hitch frame of the tractor. 5. Clean all hydraulic couplings. 6. Hoses are coded according to function, Pg 21. 7. Beware of high pressure fluid. 8. Plug in hoses to respective remote ports. 9. Plug in electrical lead to tractor connection. 10. Release implement jack & store. 11. Check hydraulic cylinders are fully primed to avoid serious injury or death. 12. See Pg 23 to prime hydraulic system. UNHOOKING • Machine must be fully lowered or in transport position with safety locks engaged. • Use wheel chocks. • Release hydraulic pressure from system. • Lock Implement jack in place. • Remove safety chains and drawbar pin.

Figure 19

Figure 20

If implement jack is damaged DO NOT USE , replace immediately, or severe bodily harm may result.

Figure 21

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

S A F E T Y

TRANSPORTING/ROADING

1. Wheel rams must be fully extended with travel-stop holders on centre wheel rams for transport. 2. Ensure towing unit weight is the same as or greater than the towed unit.

3. Lockout tractor drawbar swing mechanism. 4. Ensure tyres are correctly inflated. Pg 20. 5. Check wheel nut tension *NB - Pg 20 for wheel nut re-tensioning times 4 sequence. 6. Ensure all safety locks are engaged. 7. Ensure safety chains are attached to towing unit.

8. Tractor drawbar must be in fixed position, not swinging. 9. Ensure tractor brakes are latched together at all times. 10. Plan your route to avoid heavy traffic. 11. Observe bridge load ratings.

TIP OVER HAZARD this is an unbraked implement. Use extreme caution when turning, and on steep terrain. Maximum towing speed is 20mph (32km/hr). DO NOT EXCEED AT ANY TIME. NEVER transport machine on public roads without complying with Federal and State laws and local regulations governing the safe movement of farm machinery. Figure 22

Figure 23

Figure 22

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S A F E T Y

BEWARE OF CRUSHING HAZARD WHEN ENGAGING & DISENGAGING SAFETY LOCKS & IN THE OPERATION OF THE WING FOLDING MECHANISM

TO UNFOLD MACHINE •

Fully raise machine with wheel lift (RED).

• Remove centre wheel frame Cylinder Travel Stop Spacer from Cylinders and secure to Travel Stop Holders on drawbar. • Release ALL 4 Wing Safety Lock Pins (handle to outer position). • Lower machine with wheel cylinders (RED) until centre-frame tine points are touching ground. • Extend wing cylinders (YELLOW) until wing-frame tine points are touching ground. • If Wing Wheel Cylinders were Locked-Out: - Fully close wheel cylinders (RED). - Turn tap on each wing wheel cylinder to “OPEN” position. • Fully extend wheel cylinders (RED) and ensure all wheels are lift- ing in synchronization. • Fully extend wing cylinders (YELLOW).

Figure 24 Travel Stop Spacer

TO FOLD MACHINE •

Figure 25 Safety Lock Pin

If locking-out wing wheel cylinders: - Fully close wheel cylinders (RED).

- Turn tap on each wing wheel cylinder to “CLOSED” position. - Extend wheel cylinders (RED) and confirm wing wheel cylinders are locked out. • Close wheel cylinders until centre-frame tine points are touching ground. • Fully close wing cylinders (YELLOW) – may need to extend wheel cylinders (RED) slightly during start of fold if tine points dragging laterally along ground. • Fully raise machine with wheel lift (RED). • Engage ALL 4 Wing Safety Lock Pins (handle to inner position). • Attach travel stop spacers to centre wheel frame cylinders.

Figure 26 Safety Lock Pin

NOTE: WING WHEEL LOCKOUT: •

Tail of handle points in direction of oil flow.

• Handle “straight” ( up/down in figure 27 ) will block wheel hydraulic flow to wings & centre frame. Straight position of handle not recommended. • Use with wheel lockout to prevent wing wheels extending when folded for transport.

Figure 27 Wing Wheel Lock-Out

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SG60 SEEDER CROP CADET

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S E E D E R S T A R T - U P T I P S

THIS IS A GUIDE ONLY AND MUST BE READ IN CONJUNCTION WITH PARTS MANUAL 1) TILT ADJUSTMENT • To adjust - turn top link between drawbar sections. Ensure tine toolbars are level front to back when at desired depth, then lock top link. 2) SPEED RANGE • Refer to seed-box supplier recommendations.

HEADLANDS/ TURNING • Always raise machine when on headlands and when turning.

3) ROAD TRAVEL SPEED LIMIT • 32kmh (20mph)

4) WING LEVELLING • Wings should be pre-set to be level with centre frame when supported by wheels, however if adjustment required: - Unfold machine on level ground. - Ensure wing wheel cylinders are not locked out. - Fully raise machine with wheels (RED). - Ensure cylinders have all reached full stroke (equal length of exposed rod). - check level of centre frame toolbars with wing toolbars, with a spirit level. - Use M48 nuts on wing wheel lug to adust in/out as required (may need to chock frame & raise wheels to do this). - Once wings are level with centre frame, ensure M48 nyloc nut & hex nut (used as a locking nut) are tightened. - Wing levelling adjustment required if centre frame wheel lugs have spacers installed (to increase transport clearance).

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P E R F O R M I N G M A I N T E N A N C E

DAILY MAINTENANCE CHECK FOR OPTIMUM PERFORMANCE

Before Starting Work:

1. For field operation: Re-tension wheel nuts after 1st, 5th, then every 50 hrs of operation. 2. For road travel re-tension wheel nuts first 3miles (5kms), 10miles (15kms), and thereafter at 25miles (40kms) intervals. 3. Check for damaged, worn and fatigued parts. Have machine repaired if necessary. 4. Ensure all appropriate safety decals are securely attached to machine, Pgs 13-18. 5. Check all safety mechanisms are in place and operating correctly. 6. Instruction manual has been read, understood and stored with machine.

Starting Work Machine must be: • Lowered to ground. OR, • Placed in raised position with all safety locks engaged and engine shut down before performing any field adjustements, failure to comply could result in serious injury or death. • Set machine on level surface . Run at operating speed and check adjustments: • Tracking in line (if not, check both wing wheel ram taps allow flow to wing cylinder). • Adjust for depth of cut gradually.

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SG60 SEEDER CROP CADET

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F I E L D O P E R AT I O N

RAM STOP COMBINATIONS

Figure 28

*NB - INCHES DISPLAYED DO NOT INDICATE DIGGING DEPTH

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SG60 SEEDER CROP CADET

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M A I N T E N A N C E & S A F E P R O C E D U R E S

• Good maintenance is your responsibility. Poor maintenance is an invitation to trouble. • Make sure maintenance area has plenty of ventilation. Beware, exhaust fumes may cause asphyxiation. • Prior to commencing work, IDENTIFY ALL HAZARDS! Use control measures to eliminate these dangers. • Use blocks to support frame of machine on level area free of obstruction. • Always use a safety support and chock the wheels. • Never use an implement jack to support the machine. Only when doing maintenance. • Never work under raised machine unless all components are securely positioned and locked. • Engage all safety transport locks, chock wheels and front drawbar for temporary service if machine is in free standing mode. • A fire extinguisher and first aid kits should be kept readily accessible while performing maintenance on this equipment. • Follow the torque chart in this manual when tightening bolts and nuts. • Refer to bolt torque chart for head identification marking, pg 36-37. • Always replace bolts with specified grades. • Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifications, • Always use approved lifting equipment. • If equipment has been altered in any way from original design, the manufacturer does not accept any liability for warranty or personal injury. • Replace all shields and guards after servicing before moving. • After servicing, be sure all tools, parts and service equipment are removed. • The machine is identified by the serial number on the metal plate on the machine. When requesting spare parts or maintenance service, please indicate themodel and number of your equipment to ensure prompt and efficient attention.

K-Line Agriculture spare parts and accessories have been specifically designed and developed for the machines produced. We would call your attention to the fact that non-genuine parts and accessories are not recommended by K-Line. Use of non-genuine parts and acessories releases K-Line fromall liability andmakes the warranty void. The installation and/or use of non- genuine parts may, because of technical characteristics of construction, modify or influence the performance of themachine negatively.

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SG60 SEEDER CROP CADET

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AFTER DEL IVERY CHECK L IST

1. Check all pivot pins are fastened and anchor bolts are correctly tensioned. Follow tension specification. See metric & imperial torque tables, pg 36-37. 2. Before mounting wheel to machine, check all hub and rim contact surfaces are undamaged and free of paint, dirt and grease. 3. Lubricate wheel studs with standard viscosity oil. 4. Tension wheel nuts for torque specifications. Pg 20. 5. Check tyres are inflated. Pg 20. 6. Ensure all appropriate safety decals are securely attached to machine . Pgs 14-18 7. Check hydraulic system is fully primed. Pg 22. 8. Check all safety mechanisms are in place and operating correctly 9. Lubricate heavy rear roller bearings. This page

W A R N I N G

WHEEL BEARINGS

• Grease wheel bearings every 20 hours of operation. • Dismantle and repack with grease annually.

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SG60 SEEDER CROP CADET

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SEEDER TINE ASSEMBLY

Figure 29

BOM ID

PART NUMBER

DESCRIPTION

1

9WPSGRT400A

SEEDER TINE RT 4”X4” ASSEMBLY (400LB PRESSURE PRESET)

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SG60 SEEDER CROP CADET

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HYDRAUL IC CYL INDER LAYOUT

Figure 30

BOM ID PART NUMBER

DESCRIPTION

QTY

PHASING CYLINDER 3.75” X 12” X 1.375” ROD, WITH 1” CLEVIS ENDS -ANTI-ROTATION PINS

1

9CYKL38.12PH01

2

2

9CYAG3024A

AG CYLINDER 3” X 24” X 1.5” ROD, WITH CLEVIS ENDS

4

PHASING CYLINDER 4” X 12” X 1.375” ROD, WITH 1” CLEVIS ENDS -ANTI- ROTATION PINS

3

9CYKL40.12PH01

2

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OPERATOR & SAFETY MANUAL

M E T R I C B O L T T O R Q U E TA B L E

Lubed means c l eaned dry bo l t s l ubr i cated wi th a s tandard med i um v i scos i t y mach i ne o i l . Lubr i cate a l l contac t areas of the bo l t s and washers . Lubr i cat i ng the bo l t s i s the sugges ted method. Thread Engagement

Figure 31

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

I M P E R I A L B O L T T O R Q U E TA B L E

Lubed means cleaned dry bol ts lubr icated wi th a standard medium viscosi ty machine oi l . Lubr icate al l contact areas of the bol ts and washers. Lubr icat ing the bol ts is the suggested method. Thread Engagement

Figure 32

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T E S T I MO N I A L P E R M I S S I O N F O R M

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

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SG60 SEEDER CROP CADET

OPERATOR & SAFETY MANUAL

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