MRN_910095_Heater PARTS List

MRN_910095_Heater PARTS List

Marine Heating Parts List Air and Coolant Heating Systems

2020

Table of Contents

Air Heaters ...................................................................................................................4-8

Coolant Heaters .........................................................................................................9-15

Parts & Accessories

Controllers & Electronics............................................................................................ 16

Circulating Pumps / Combustion Air System. ............................................................. 17

Exhaust System. ...................................................................................................18-19

Fuel Supply / Water System...................................................................................20-21

HADS - Hot Air Ducting System............................................................................22-26

Mounting Parts & Accessories...............................................................................27-29

- All part numbers contained herein are subject to change without notice. - Special Order items require 10 to 12 weeks lead time. - Effective January 1, 2020. Subject to change without notice.

2

Webasto Air and Coolant Heaters

Air Heaters 3,100 – 18,800 BTU

Coolant Heaters 6,100 - 45,000 BTU

Air Top Evo 55

DBW 2010

5,100 – 18,800 BTU

45,000 BTU

Thermo Pro 90

6,100 – 31,000 BTU

Air Top Evo 40

5,100 – 13,650 BTU

Air Top 2000 STC

3,100 – 7,000 BTU

Thermo Pro 50 Eco

8,500 – 17,100 BTU

3

Webasto Air Heaters

Typical Installation Example for Webasto Air Heating System

c

c

c

g

b

c

a

d

c

f f

Air Heater Webasto offers 3 sizes of Air Heaters

e

e

Space-saving and inconspicuous installation Air intake Outlets for even distribution of warm air Safe and clean: the fuel system

a b c d

Combustion-air intake Stainless steel exhaust ­ Controls – simple and logical to use

e f g

4

Webasto Air Heaters

The Air Top Series heaters quietly, quickly and efficiently heat your cabin to provide a comfortable environment. • Quick heat-up times • Quiet • Compact Design • Electronic Thermostat Control • Dehumidifies cabin

Air Top 2000 STC The 3,000 – 7,000 BTU Air Heater for smaller vessels.

Air Top Evo 40

Air Top Evo 55

The 5,100 – 13,650 BTU Air Heater for multiple compartments.

The 5,100 – 18,800 BTU Air Heater for larger vessels.

SmarTemp 2.0

SmarTemp 2.0

SmarTemp 2.0

Typical Installations

Each cabin and head compartment has its own Air Outlet. The temperature sensor as well as the main Air Outlet is in the salon. Typical Installations

Typical Installations

For small boats with only one main cabin, a Webasto Air Top 2000 STC heater with just one, non-closable outlet will provide sufficient heat.

Each of the 5 cabins has an individual Air Outlet. The air ducting to the salon as well as the front should have at least 3.54 in Ø (90 mm) to ensure a good air flow.

Heater

outlet

outlets

Heater

outlets

Heater

For a boat with two cabins and one head the Webasto Air Top 2000 STC heater is connected with one outlet in Each cabin. The main outlet is located in the salon.

In motor boats, the heater is usually placed in the engine compartment. The fresh air has to be taken from outside the engine room. Special attention needs to be paid to a fire resistant fuel supply system.

With the heater in the engine compartment, the fuel supply system needs to be fire resistant. The Air Outlet to the salon has to be non-closable. Air Outlets for the other cabins or the head compartment may be closable to enable individual heat regulation.

outlets

Heater

outlets

Heater

Heater

outlets

5

Webasto Air Top 2000 STC

Part Number

Description

5012554

Air Top 2000 STC Kit, 12 V, Diesel, Standard Kit with Ducting, SmarTemp Control element

9034524

Air Top 2000 STC, 12 V, Diesel, Base Heater

5012554 Air Top 2000 STC Heater Kit Contents

Item Description 1 heater 12 V

4

16

22

21

15

2

2 heater control element 3 metering pump only

1

4 wiring harness with fuse holder 12 V 5 wiring harness (metering pump), 7m 6 gasket 7 exhaust hose clamp 8 exhaust tube 9 thru hull 10 fuel line coupler 11 fuel hose 12 intake hose 13 standpipe 14 fuel filter 15 mounting bracket 16 temperature sensor, external, 5 m (Optional)

5

6

7

19

9

7

8

12

11

10

10

5

14

11

17

17 hose clamp (fuel system) 18 pipe clamp (air intake) 19 pipe clamp (exhaust) 20 hose clamp (air intake) 21 cable tie 22 angle bracket 23 fuel pump enclosure box

13

various washers, nuts, screws

6

Webasto Air Top Evo 40

Part Number

Description

5013406 5013407 9027980 5013408

Air Top Evo 40 Kit, 12 V, Diesel, Marine Kit, SmarTemp, w/ Ducting Air Top Evo 40 Kit, 12 V, Diesel, Marine Kit, SmarTemp, no Ducting

Air Top Evo 40, 12 V, Diesel, Base Heater Only

Air Top Evo 40 Kit, 24 V, Diesel, Marine Kit, SmarTemp, w/ Ducting (Available by special order)

9027981

Air Top Evo 40, 24 V, Diesel, Base Heater, Gasket & Fuel Pump

5013406 Air Top Evo 40 Heater Kit Contents

Item Description 1 heater 12 V

4

16

22

2 heater control element 3 metering pump only

21

15

2

4 wiring harness with fuse holder 12 V 5 wiring harness (metering pump), 7m 6 gasket 7 exhaust hose clamp 8 exhaust tube 9 thru hull 10 fuel line coupler 11 fuel hose 12 intake hose 13 standpipe 14 fuel filter 15 mounting bracket 16 temperature sensor, external, 5 m (Optional)

1

5

6

7

19

9

7

8

12

11

10

10

5

14

11

17

17 hose clamp (fuel system) 18 pipe clamp (air intake) 19 pipe clamp (exhaust) 20 hose clamp (air intake) 21 cable tie 22 angle bracket 23 fuel pump enclosure box

13

various washers, nuts, screws

7

Webasto Air Top Evo 55

Part Number

Description

5013409 5013410 9027985 5013411

Air Top Evo 55 Kit, 12 V, Diesel, Marine Kit, SmarTemp, w/ Ducting Air Top Evo 55 Kit, 12 V, Diesel, Marine Kit, SmarTemp, no Ducting

Air Top Evo 55, 12 V, Diesel, Base Heater Only

Air Top Evo 55 Kit, 24 V, Diesel, Marine Kit, SmarTemp, w/ Ducting (Available by special order) Air Top Evo 55 Kit, 24 V, Diesel, Marine Kit, SmarTemp, no Ducting Air Top Evo 55, 24 V, Diesel, Base Heater Only, Gasket & Fuel Pump

5013412 9027986

5013409 Air Top Evo 55 Heater Kit Contents Item Description 1 heater 12 V 2 heater control element 3 metering pump only 4 wiring harness with fuse holder 12 / 24 V 5 wiring harness (metering pump), 7m 6 gasket 7 exhaust hose clamp 8 exhaust tube 9 thru hull 10 fuel line coupler 11 fuel hose 12 intake hose

4

16

22

21

15

2

1

5

6

7

19

9

7

8

12

11

10

10

13 standpipe 14 fuel filter 15 mounting bracket 16 temperature sensor, external, 5 m (Opti onal)

5

14

11

17

17 hose clamp (fuel system) 18 pipe clamp (air intake) 19 pipe clamp (exhaust) 20 hose clamp (air intake) 21 cable tie 22 angle bracket 23 fuel pump enclosure box

13

various washers, nuts, screws

8

Webasto Coolant Heaters

9

Webasto Coolant Heaters

d

c

f

c

c

h

b

e

c

g

a

Coolant Heater Webasto offers several sizes of Coolant Heaters

i

e f g h i

Circulating pump Fresh water tank­ Engine Fuel tank Stainless steel exhaust

Space-saving and inconspicuous installation in the engine room Boiler for heating hot water – for extra comfort One air handler for Each cabin allows an individual temperature control Controls – simple and logical to use a b c d

10

Webasto Coolant Heaters

The rugged Webasto coolant heaters are ideal for everyday use to provide a comfortable environment. • High heat output • Quiet operation

Thermo Pro 50 Eco 8,500 – 17,100 BTU

Thermo Pro 90

DBW 2010

6,100 – 31,000 BTU

45,000 BTU

Typical Installations

Typical Installations

Typical Installations

In this 40´ motor yacht electrical fan blowers are used to heat up the boat. They are very compact and may be easily installed in small spaces, blowing hot air through air ducts into Each cabin. The windshield has a separate blower to demist and defrost.

In this 64´ sailing yacht the heater is installed in the technical compartment. Mainly convectors are used as heat exchangers. Fan blowers are only used in cabins with space restrictions or where quick heating up or air circulation is required.

This compact 5 kW unit is ideal for the majority of marine applications. Compact design, ​variable temperature control, service friendly technology and low noise levels.

Air Handler

Heater

Air Handler

The Thermo Top C is placed in the locker compart- ment of the boat. ​Radiators are used to heat up the boat, because electrical autonomy in ​this size of boat is often very important and radiators do not consume​ electricity of the battery.

The heater in this 50´ motor yacht provides heating for both decks. A combination of convectors and fan blowers is used.

Air Handler

Air Handler

Heater

The Thermo Top in the engine compartment is able to heat the entire ​boat. Each cabin has individually sized convectors to match the heating ​requirements.

Heater

11

Webasto Thermo Pro 50 Eco

Part Number

Description

5011447

Thermo Pro 50 Eco, 24 V, Diesel, Kit

5011447 Thermo Pro 50 Eco Heater Kit Contents

Description 1 heater 24 V (including circulating ​pump and electronic control unit) 2 heater bracket 3 operating control set (not with ​9019718A) 4 wiring harness 5 metering pump + EPDM support 6 fuel hose Øi 1,5 /Øa 5; 6,000 lg 7 air-intake hose HMA Øi 22 /Øa 25; ​400 lg 8 air-intake silencer 9 exhaust silencer leak-proof Ø 24; 1,800 lg 10 exhaust reducer bag (mounting hardware) consisting ​of:

Item

2

7

12

1

8

15

19

12

11

18

4

6

11 connection pipe, plastic Ø 18 x 27 12 hose clamp (chrome) Ø 16 – 27 13 pipe clip Ø 25 14 pipe clip Ø 24 – 27 15 cable tie 178 lg

14

5

14

9

14

19 18

10

17

16

3

13

16 tank extracting device 17 exhaust through hull

bag (accessories) consisting of:

18 hose clamp (steel) Ø 14 19 fuel hose 5 x 50

12

Webasto Thermo Pro 90

Part Number

Description

5011094 5011095 9029949 9029951

Thermo Pro 90 Kit, 12 V, Diesel, Standard Kit Thermo Pro 90 Kit, 24 V, Diesel, Standard Kit Thermo Pro 90 12 V, Diesel, Base Heater Thermo Pro 90 24 V, Diesel, Base Heater

5011094 Thermo Pro 90 Heater Kit Contents

Item Description 1 heater

2 metering pump 3 wiring harness power/ switch 4 wiring harness metering pump 5 exhaust hose clamp 6 exhaust tube (5 meters) 7 thru hull 8 fuel line coupler 9 fuel hose (25 ft.copper) 10 intake hose (2 meters) 11 standpipe 12 mounting bracket 13 hose clamp (fuel system) 14 pipe clamp (exhaust) 15 hose clamps (coolant system) 16 fuel pump enclosure box water trap on/off switch

8

7

pipe clamp (air intake) hose clamp (air intake) fuel filter

13

Webasto DBW 2010

Part Number

Description

DBW 2010 5001291

DBW 2010 12 V, Diesel, Heater Tray Kit DBW 2010 12 V Diesel, Heater Only

5000874

5001163

DBW 2010 24 V Diesel, Heater Only

5001291 DBW 2010 Heater Kit Contents

Item Description 1 heater

2 exhaust hose clamp 3 exhaust tube (5 meters) 4 standpipe

1

3

water trap mounting tray hose clamps (coolant system) wiring harness

2

3

mounting bracket kit on/off toggle switch coolant pump thru hull exhaust wrap fuel filter

4

14

Parts & Accessories

15

Controllers and Electronics

Part Number

Description

Air Top Evo Controller

Air Top Standard Controls 5010068

Rheostat Control Switch, 12 V Evo MC04 Control Panel, 12V / 24V SmarTemp Control Aftermarket Kit, Adaptor Harness included, 12V / 24V

1322720 5010628 Retrofit

n

Rheostat Control Switch

5010624

SmarTemp 2.0 Replacement

905103

Toggle Switch 12V w/ On-Off Plate

n n

905104

Toggle Switch 24V w/ On-Off Plate

n

SmarTemp 2.0 Control

Part Number

Description

Temperature Sensor External - for Air Heaters 1319842 5M long

n n

16

Circulating Pumps Reference and Combustion Air System

Specifications Pumps

These pumps are suitable for hot waterglycol circulation. They are NOT designed for sea water use.

Rated voltage

Rated power consumption 2.4 A at 12 V 1.2 A at 24 V 25 W

Dimensions L x W x H

Diameter Water connection

Weight

Part Number

Model

Flow rate

U 4840 for Thermo Pro 90 MP Pump for DBW 2010 U 4814 for DBW 2020 / 300

1317523 1317522

3.1 gal / min against 0.3 bar 700 l / h against 0.3 bar

5.3 x 2.1 x 3.5 in 134 x 53 x 90 mm

0.75 in 20 mm

0.9 lbs 0.4 kg

12 / 24 V

14 gal / min against 0.3 bar 3000 l / h against 0.3 bar

8.42 x 4.16 x 4.16 in 214 x 106 x 106 mm

1 in 25 mm

5.5 lbs 2.5 kg

906017

12 V 6 A at 12 V

14 gal / min against 0.3 bar 3000 l / h against 0.3 bar

8.7 x 3.9 x 4.1 in 221 x 100 x 105 mm

1.5 in 70 mm

4.6 lbs 2.1 kg

43149

12 V 8.7 A at 12 V

Specifications Exhaust Systems

Part Number

Description

Flexible Pipe 5000332

22 mm Di; PAK (MW) 1M length 22 mm Di; PAK (MW) 2M length 22 mm Di; PAK (MW) 10M length 25 mm Di; PAK (MW) 1M length 25 mm Di; PAK (MW) 2M length 30 mm Di; KPK (MW) 2M length

n

5000333 5000334 5000335 5000336 5000338

n

n

n

n

Di

n

PAK = paper, aluminum, plastic: black w/out logo KPK = plastic, paper, plastic

Hose Clamps 5000944

22-32 mm Di; stainless steel 29-44 mm Di; stainless steel

n n

5000945

n

Di

P-Clips 5012740

25 mm Di; stainless steel 28 mm Di; Tube Clamp

n

91384

n

Di

17

Exhaust System

Part Number

Description

Flexible Exhaust Pipe (Inox) 2 layers 5000707

22 mm Di; 26 mm Da; stainless steel; 2 M length, w/out end cap 24 mm Di; 27.8 mm Da; stainless steel; 2M length, w/out end cap 38 mm Di; 42 mm Da; stainless steel; 5 M length, w/out edn cap 70 mm Di; 75 mm Da; stainless steel; 5M length, w/out end cap Exhaust reducer shell adapter 22 mm to 24 mm; 40 mm length

Da

n

5000728

n n

5000327

n n

Di

5000330

1320382

n

Exhaust Silencer 1321397

38 mm, stainless steel exhaust silencer, with bracket

n

97

Di

Elbow

24 mm Di; 110 mm length, stainless steel, w/o condensation water drain 24 mm Di; 110 mm length; stainless steel; w/condensation water drain

1320383

n n

97

1320378

Di

n n

Connection Pipe 1319937

L

24 mm Di; 50 mm length, stainless steel

n n

n

97

24 mm Di, 65 mm length, stainless steele, w/condensation drain 38 mm Di, 65 mm length, stainless steele w/condensation drain fitting

Di

Da

1319935

n n

L

1320959

n n

Da

Condensation Water Drain

128 mm length, M10 x 1 connection thread, copper, for exhaust connecting pipe 1319935A with mounting parts

92621

n n n n

5000694

22 m Water Trap

n

5000734

24 m Water Trap

n n

5000989

38 m Water Trap

n n

18

Exhaust System

Part Number

Description

Thru Hull, double walled, flush 1320363

24 mm Da, stainless steel 38 mm Da, stainless steel 70 mm Da, stainless steel

n n

1320983 3393270

n n

Thru Hull, double walled, bended 1320364

24 mm Da, stainless steel 38 mm Da, stainless steele

n n

1320365

n n

Thru Hull

D1a

L

D1a = 22 mm; D2a = 75 mm; 102.5 mm length; stainless steel D1a = 38 mm; D2a = 95 mm; 125 mm length; stainless steel

1319427

n

1319428

n n

D2a

>30

Hose Clamp 5012008

39-42 mm Di, galvonized

n n

5010565

2 3/4" stainless steel

70910

24-26 mm Di, with carriage bolt

n

n n

26-28 mm Di, tube clamp, stainless

1320220

n

Di

Insulating Lagging

Exhaust Wrap E-Glass, 60 mm x 50 mm Heat Protection Tube, 1850 x 721D x 1220D

1320357

n n n n

1320830

n n n n

B

19

Fuel Supply

Part Number

Description

Tank Extracting Device (bag) 5000688

3/16 x 31in (3/16 Compression Fitting)

n n n

5001302 903210

1/4 x 31in Single Fuel Line 1/4 x 31in Supply & Return

n

n

80

M14 x 1,5

Fuel Filter 50900001

135

with replaceable strainer

n

M14 x 1,5

Fuel Filter Head

50900400

for 140708

n

20

Fuel Supply / Water System

Part Number

Description

In Line Fuel Filter 50487171 4.5 mm Da; plastic, transparent

Da = 5 60

n n n

603359

7 mm Da; plastic, transparent

n

26

Metering Pump Mounting 9001441 very quiet mounting, installation position is as shown

n n n

Rubber Fuel Line Connector 1320857

EN ISO 7840; 50 mm length

n n n

9024803

Fuel Pump DP-42 w/o Damper

n n

9024802

Fuel Pump DP-42 w/ Damper

n n

Di

1312775

14 mm Hose Clamp

n n n

Water System Check Valve Part Number

Description

1319250

Da = 18 mm; L = 90 mm; plastic

L

Da

21

HADS - Hot Air Ducting System - Air Outlet system D60

2

1a

3

1b

1c

Position

Part Number

Descripion

Air Outlet System D60

1320934

Air Outlet, D60 mm, 90º, black, plastic

1a

1320935

Air Outlet, D60 mm, 90º, white, plastic

1a

1320204

Air Outlet, D60 mm, 45º, black, plastic

1b

1320205

Air Outlet, D60 mm, 45º, white, plastic

1b

1320933

Air Outlet, D60 mm, 45º, grey, plastic

1b

1320761

Air Outlet, D60 mm, 45º, brown, plastic

1b

1320206

Air Outlet, D60 mm, closeable, black, plastic

1c

1320207

Air Outlet, D60 mm, closeable, white, plastic

1c

1320937

Air Outlet, D60 mm, closeable, grey, plastic

1c

1320208

Air Outlet, D60 mm, closeable, brown, plastic

1c

1320475

T-part, 90 / 60 / 90 for the outlet w/internal screw thread, black, plastic

2

1320476

T-part, 60 / 60 / 60 for the outlet w/internal screw thread, black, plastic

2

1320922

Muffle for the outlet D60 mm w/internal screw thread, black, plastic

3

22

HADS - Hot Air Ducting System - Wall trough system D60

3

1a

4

1a

Position

Part Number

Description

Wall Through System D60

1320934

Air Outlet, D60 mm, 90º, black, plastic

1a

1320935

Air Outlet, D60 mm, 90º, white, plastic

1a

1320922

Muffle for the outlet D60mm with internal screw thread, black, plastic

3

1320923

Wall pipe, D60 mm adaptor, black, plastic

4

23

HADS - Hot Air Ducting System - Air Outlet System D90

6

5a

5b

5c

Position

Part Number

Description

Air Outlet System D90

1320932

Air Outlet, D90 mm, 90º, black, plastic

5a

1320711

Air Outlet, D90 mm, 90º, white, plastic

5a

1320709

Air Outlet, D90 mm, 45º, black, plastic

5b

1320710

Air Outlet, D90 mm, 45º, white, plastic

5b

1320355

Air Outlet, D90 mm, closeable, black, plastic

5c

1320713

Air Outlet, D90 mm, closeable, white, plastic

5c

1320468

Muffle for the outlet D90 mm w/internal screw thread, black, plastic

6

24

HADS - Hot Air Ducting System - Wall Through System D90

6

5a

7

5a

Position

Part Number

Description

Wall Through System D90

1320932

Air Outlet, D90 mm, 90º, black, plastic

5a

1320711

Air Outlet, D90 mm, 90º, white, plastic

5a

1320468

Muffle for the outlet D90 mm w/internal screw thread, black, plastic

6

1320924

Wall pipe, D90 mm adaptor, black, plastic

7

25

HADS - Hot Air Ducting System

Connection Parts Position Part Number

Description

8

1320706

Duct elbow, 90º, D90 mm, black, plastic

8

1320477

Duct end cap, 60 mm, female, black, plastic

9b

1320925

9b

Duct reducer, 90 mm female / 80 mm male, black, plastic

10a

1320760

Duct reducer, 90 mm female / 60 mm male, black, plastic

10b

1319869

Duct connector 90 / 90 x 50 mm, straight, black, plastic

11a

10a

1320469

Duct connector 60 / 60 x 50 mm, straight, black, plastic

11b

10b

1320470

Duct "Y" 90 / 90 / 90 mm, black, plastic

12a

1320814

Duct "Y" 60 / 60 / 60 mm, black, plastic

12b

12b c

1320471

Duct "Y" 80 / 60 / 60 mm, black, plastic

11a

1320707

Duct "Branch" 90 / 60 / 90 mm, black, plastic

13a

1320472

Duct "Branch" 60 / 60 / 60 mm, black, plastic

13b

11b

1320473

Duct "T" 90 / 90 / 90 mm, black, plastic

14a

1320474

Duct "T" 60 / 60 / 60 mm, black, plastic

14b

12a

12b

12c

13a

13b

14a

14b

26

Mounting Parts & Accessories

Part Number

Heater bracket

120

n

Stainless steel

5001385

100

156

Part Number

Heater bracket

n n

Stainless steel

5000668

Part Number

Angle bracket Stainless steel

n n n n 1320264

Part Number

Mounting strip

n n n n 1319818

Stainless steel

Part Number

Anti-vibration Mount

n n

Da = M6; For closing pump enclosure

1320084

27

Mounting Parts & Accessories

Part Number

Heater bracket

n n n n 5012740 n n n n 5012742 n n n n 126830

Di = 25; width 15 mm Di = 33; width 15 mm Di = 42; width 12 mm

Di

Part Number

Molded hose

20

n n n 1322473

Di

Di = 20, Da = 27, L = 190

L

Da

Part Number

Connecting pipe

n n n n 1319279

D = 15, L = 75

Part Number

Connecting pipe

D2a

n n n n n n

D1a = 17, D2a = 20, L = 63

1320143 1320342

D1a = 20, D2a = 20

63

D1a

Part Number

T-piece

D2a

n n n n 1321001

D1a = 18, D2a = 18, plastic, black

D1a

D1a

75

Part Number

T-piece with restrictor

Da

5,8

n n n n 1319817

Da = 20

Da

Da

75

Part Number

Connecting pipe

n n n 1319221

Da = 15

Da

75

28

Mounting Parts & Accessories

Part Number

Check valve

L

n n n

1319554

Da = 20, L = 120, plastic, black

Da

Part Number

Expansion tank

290

n n n n 1320545

8 l, preset pressure 0,5 bar, total volume of system: max. 157 l

230

29

Notes

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30

31

 Webasto locations

Whether OEM or aftermarket: our products improve comfort onboard. The name Webasto stands for innovative, economic and environmentally sound heating, cooling and ventilation systems for boats, cars, truck, buses and off-highway vehicles. Our success is based on our wide range of products and high quality standard. An outstanding network of dealers guarantees top quality installation and service around the globe.

Webasto Thermo & Comfort North America, Inc. 15083 North Road Fenton, Michigan 48430 USA Toll Free: 800-860-7866 Phone: 810-593-6000 webasto.com