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2019 SAE Corporate Learning GV Resource Guide - P18294612
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SAE INTERNATIONAL
2019 PROFESSIONAL DEVELOPMENT RESOURCE GUIDE GROUND VEHICLE
SAE CORPORATE LEARNING CLIENTS
3M Co. A123 Systems LLC A & D Technology, Inc. Aaron’s Automotive Products Abbott Diagnostics ACH LLC Actia Corp. AGC Automotive AGCO Corp. Aisin World Corporation of America Algonquin Automotive AlliedSignal Inc. Aluminum Precision Products American Axle Anchor Swan Andover Industries Apple Inc. Arctic Cat Inc. Armstrong Forensic Engineers Arvin Industries, Inc. ArvinMeritor ASC Exterior Technologies Aselsan, Inc. Athena Technologies Inc. Astronics AES Atlantic Auto Components Autocam Corp. Autoliv N.A. Auto Transtech Automotive Lighting LLC Azure Dynamics Inc. BAE Systems BASF Bayer Polymers Becton Dickenson Behr America, Inc. Bendix Corp. Benedict Engrg. Bethlehem Steel Corp. Biomechanical Consultants of California Bobcat Co. Bombardier R&D Borg-Warner Automotive Bose Corporation Bowles Fluidics Bridgestone Firestone Inc. Briggs & Stratton Corp. Britax Child Safety Inc. Buhler Versatile Inc. California Air Resources Board Caltrans, CA Dept. of Transportation
Daimler Trucks Dana Corp. Deere & Co. Delphi Corp. Delta-Q Technologies Denso Int’l. America, Inc. Denton ATD Denver Automotive and Diesel College Detroit Diesel Corp. Dexter Corp. Directed Technologies, Inc. Douglas Autotech Dresser-Rand Co. Dura Automotive Systems Durakon Industries Inc. Eastman Kodak Co. East Penn Manufacturing Co. Inc. Eaton Corp. Edison Welding Institute Elgin Sweeper Emerson Electric Energy Power Systems Engelhard Corp. Engineering Systems Inc. Engineered Machined Products Environment Canada Environmental Systems Products ESG Automotive EWD Faurecia Automotive Federal Mogul Corp. Fel-Pro Inc. Ficosa North America Flexfab LLC Flexible Metal, Inc. FNSS Savunma Sistemleri A.S. Fontaine Trailer Co. Ford Motor Co. Forensic Engineering Technologies, LLC Freightliner Corp. Freudenberg-Nok Ftech R&D North America Fujitsu Network Communications Gables Engineering Inc. Gates Power Drive Products Gates Rubber Inc. General Electric General Dynamics Corp. General Motors Corp. General Seating Gibbs Technologies Global Thermoelectric, Inc. Goodyear Tire & Rubber Co. Graco Children’s Products Grand Haven Stamped Products (GHSP) Grote Industries, LLC Grupo Antolin N.A. H2Gen Innovations, Inc. Heil Environmental Heller Machine Tools Hendrickson Truck Suspension Systems Henkel Technologies Honda of America; Honda of Canada Honeywell HRYCAY Consulting Engineers Inc. Husky Corp. Husqvarna Hybrid Design Services, Inc. HyClone Laboratories HydrogenSource Hyundai-Kia America Technical Center IMMI Inc. Exco Engineering ExxonMobil Corp. Harley-Davidson Motor Co. Hayes-Lemmerz Int’l. Inc.
Imperial Oil INA Engine Components
Pollak Corp. Porsche Cars North America PPG Industries Pratt & Miller Engineering & Fabrication
Inalfa Roof Systems Industrial Neotex S.A. Industrial Technology Centre Infineum USA LP Inland Truck Parts Co. Intertek Carnot Emissions Services Intier Automotive Inc. Isuzu Motors America Inc. ITT Industries Inc. J & L Development, Inc. JAE Oregon, Inc JBM Sherman Carmel Johns Manville Johnson Controls Karl Schmidt Unisia KB Bendix Mexico Operations Kellogg Crankshaft Co. Keykert USA Knoll Inc Kohler Engines Komatsu Mining Systems Inc. Kostal of America Inc. L-3 Communications Labinal de Chihuahua S.A. de C.V. LG Silicon Valley Lab Linamar Driveline Systems Group Lord Corporation Mahindra & Mahindra Mahle Technology, Inc. Mark IV Automotive MascoTech MatsushitaCommunications Indus.Corp. Mazda Canada Means Industries, Inc. Mercedes-Benz USI Mercury Marine Meritor Automotive Inc. Messier-Dowty Inc. Metaldyne Sintered Components METALSA Methode Electronics Mitsubishi Motors R&D America MICO, Inc. Motorola, Inc. MTS Systems Corp. Nachi Robotics Systems, Inc. National Renewable Energy Laboratory National Research Council of Canada National Security Agency Navistar New Hampshire Ball Bearing New Venture Gear Inc. Neway Anchorlok Nexteer Automotive NHTSA NREL NxtGen Emission Controls Nissan Motor Co. Novabus Inc. NSK Corp. Optis Oshkosh Corporation PACCAR Inc. Panasonic Automotive Systems Paulstra C.R.C. Lubrizol Corp. Luk USA LLC MACIMEX Magna Magneti Marelli
Prestolite Electric Inc. Purolator Products Co. QED Environmental Systems Quality Industries Quantum RasGas Company Ltd
Raufoss Automotive Components Reliance Machine Products Inc. Ricardo, Inc. Robert Bosch Co. Robertshaw Tennessee Royal Canadian Mint S. C. Johnson Schaeffler Group Schukra of NA Siemens Automotive Corp. Sigma International Simula Automotive Safety Devices, Inc.
SL America Solutia Inc. Southwest Research Institute Spartan Chassis Systems SSI Technologies Inc. Stackpole International Stant Manufacturing Inc. Stewart & Stevenson LLC Stratasys
Swagelok Co. Synerject LLC
Systems Research Laboratories Inc. Takata Automotive Systems Laboratory Teradyne Inc. Tesla TESMA Engine Technologies Texas Instruments Inc. The Budd Co. The Genie Company Toyoda Gosei N.A. Toyota Motor Corp. Transport Canada Trelleborg Automotive Troemner Corp. TRW Inc. U. S. Military Branches U.S. EPA U.S. Steel Corp. SRG Global U.S. Tsabaki Automotive Division UCI-Fram Group Unicell Corp. United Defense LP UQM Technologies, Inc. Valeo Van-Rob Stampings VDO Vector CANTech Inc. Visteon Electronics Volkswagen de Mexico S.A. de C.V. Volvo Truck North America Inc. Wabash Technologies Warn Industries Webasto Sunroofs, Inc. Webb Wheel Products, Inc. Westport Innovations Wheel to Wheel Inc. Yamaha Motor Mfg. Corp. of America Yazaki North America, Inc. ZF Industries The Timken Co. ThyssenKrupp TI Automotive TM4 Inc.
Carborundum Cardell Corp.
Cardinal Health Inc. Cardone Industries Carlisle Brake & Friction Case Corp. Caterpillar Inc.
Cherry Automotive Chrysler Group LLC Cinch Connectors Clark Material Handling Co. Club Car Inc. CNH Industrial Coachman Industries Cobasys LLC Colorado State Patrol Academy ConocoPhillips Continental Teves Inc. Continental Tire Canada Cooper Standard Automotive
Cooper Tire Corning Inc. CSI S.p.A. Cummins, Inc. Cutler Hammer Corp.
Peterbilt Motors Co. Philips Technologies Pi Innovo, LLC Polaris Industries
TABLE OF CONTENTS
CATALOG KEY You will see the following icons alongside the course descriptions. These icons indicate: • the course is part of an SAE certificate • that it is an ACTAR approved course
Certificate – indicates the course is part of an SAE International curriculum-based, multi- course certificate. See a list of the multi-course certificates on page XIV ACTAR logo – indicates the course is an ACTAR approved course. For more information on ACTAR and ACTAR accredited courses, see page XI
Catalog Key.............................................................................................................................................I Table of Contents and List of Courses.............................................................................................I Why Professional Development?.................................................................................................... V Why SAE for Professional Development.....................................................................................VI What is SAE International Corporate Learning Solutions......................................................VII Accreditations...................................................................................................................................... X Learning Formats............................................................................................................................... XI SAE Certification & Certificate Programs..................................................................................XIII Instructor Index ...............................................................................................................................249 Instructor Biographies....................................................................................................................251 CHASSIS AND VEHICLE DYNAMICS ADAS Application: Automatic Emergency Braking....................................................................1 Advanced Vehicle Dynamics for Passenger Cars and Light Trucks.......................................2 Applied Vehicle Dynamics.................................................................................................................3 Basic Tire Mechanics and Inspection..............................................................................................5 Brake Noise Problem Resolution.................................................................................................... 6 Brake System Balance for Passenger Cars and Light Trucks.................................................. 6 Commercial Vehicle Braking Systems............................................................................................7 Fundamentals of Steering Systems................................................................................................8 Fundamentals of Vehicle Suspension Design............................................................................. 9 High-Performance Brake Systems................................................................................................10 Hydraulic Brake Systems for Passenger Cars and Light Trucks............................................. 11 Introduction to Brake Control Systems: ABS, TCS, and ESC................................................. 12 ntroduction to Brake Control Systems: ABS, TCS, and ESC...................................................14 Introduction to Brake Noise, Vibration, and Harshness.......................................................... 15 The Tire as a Vehicle Component..................................................................................................16 Tire and Wheel Safety Issues.......................................................................................................... 17 Tire Forensic Analysis....................................................................................................................... 18 Vehicle Dynamics for Passenger Cars and Light Trucks......................................................... 18 Fundamentals of Vehicle Dynamics..............................................................................................19 ELECTRICAL/ELECTRONICS AND ELECTRONIC SYSTEMS ELECTRONICS AND ELECTRICAL CONTROL SYSTEMS Advanced Power Electronics in Automotive Applications.................................................... 22 Automotive Lighting: Design and Technology......................................................................... 23 Automotive Lighting: LED Applications..................................................................................... 25 Automotive Lighting: Testing and Requirements.................................................................... 26 Control Systems Simplified............................................................................................................. 27 COURSES & LEARNING PRODUCTS BY TECHNOLOGY
Many courses are available in multiple formats. In addition to finding courses that fit your technology need, look for courses with the delivery method that fits the way you want to learn. Classroom Seminars - Instructor-led seminars and workshops offered in a classroom setting Web Seminars - Instructor-led courses offered live online through WebEx Training Center
On Demand Courses - Available online anytime, offering maximum flexibility
I
TABLE OF CONTENTS
FMEA for Robust Design: What, Why, When and How............... 63 Fundamentals of Statistical Process Control.................................64 Introduction to Design of Experiments (DOE) for Engineers... 65 Introduction to Design Review Based on Failure Modes (DRBFM)................................................................................ 66 Introduction to Failure Mode and Effects Analysis for Product and Process........................................................................................ 67 Introduction to Finite Element Analysis.......................................... 68 Introduction to FMEA: What, Why, When and How.................... 68 Problem Solving and Root Cause Analysis Workshop............... 69 Process Failure Mode and Effects Analysis (PFMEA) and Control Plans...................................................................................... 70 Reverse Engineering: Technology of Reinvention......................... 71 Robust Design.........................................................................................72 Root Cause Problem Solving: Methods and Tools.........................73 Vibration Analysis Using Finite Element Analysis (FEA) 12 Hours | Web Seminar or On Demand Course.......................74 Advanced Concepts of GD&T 1994 .................................................. 76 Advanced GD&T Competencies: Composite Positioning........... 78 Advanced GD&T Competencies: Datum Usage............................ 79 Advanced GD&T Competencies: Profile of a Surface..................80 Applications of GD&T...........................................................................80 Comparison of ASME/ISO.................................................................... 81 Critical Concepts of Tolerance Stacks.............................................. 82 Engineering Drawing Requirements ............................................... 83 Functional Gaging and Measurement.............................................. 84 Fundamentals of GD&T 1994.............................................................. 86 Fundamentals of GD&T 2009............................................................ 87 Fundamentals of GD&T for Inspectors............................................ 88 Fundamentals of Geometric Dimensioning & Tolerancing (GD&T).......................................................................... 89 GD&T for Manufacturing......................................................................90 Introduction to Statistical Tolerance Stacks................................... 92 ISO Geometrical Tolerancing.............................................................. 93 Solid Model Tolerancing......................................................................94 Tolerance Stack-up Fundamentals................................................... 95 Introduction to Advanced Product Quality Planning (APQP)................................................................................................ 96 Introduction to Weibull Solution Methods..................................... 97 Principles of ISO 9001, ISO/TS 16949, and AS9100..................... 97 MANAGEMENT: LEADERSHIP, PRODUCT DEVELOPMENT & QUALITY ASSURANCE MANAGEMENT AND LEADERSHIP Doing the Right Things Right........................................................... 100 Effective Decision-Making: A Methodology Approach...............101 Effective Writing for Engineering and Technical Professionals.....................................................................................102 Emotional Intelligence for the Engineer....................................... 104 Engineering Management Academy............................................. 104 Foundations for Implementing Root Cause Analysis.................108 Introduction to the Automotive Ecosystem................................. 109 Leading High Performance Teams................................................... 110 Managing Engineering & Technical Professionals....................... 110
Controller Area Network (CAN) for Vehicle Applications.......... 28 Controller Area Network (CAN) for Vehicle Applications.......... 28 Designing On-Board Diagnostics for Light and Medium Duty Emissions Control Systems............................................................ 28 EMC Design for PCB Design for New Energy Vehicles................ 29 Emissions-Related OBD Systems: A Design Overview...............30 Fundamentals of Shielding Design for EMC Compliance............ 31 Introduction to Car Hacking with CANbus..................................... 32 Introduction to Highly Automated Vehicles.................................. 32 Introduction to Radar for Automotive Applications.................... 34 Understanding and Using the SAE J2534-1 API to Access Vehicle Networks............................................................................. 35 CYBERSECURITY Cybersecurity: An Introduction for the Automotive Sector...... 36 Design Considerations for Secure Embedded Systems..............37 Keys to Creating a Cybersecurity Process from the J3061 Process Framework.......................................................................... 38 Keys to Creating a Cybersecurity Process from the J3061 Process Framework..........................................................................40 Performing a Cybersecurity Threat Analysis and Risk Assessment......................................................................................... 41 PRODUCT ENGINEERING TOOLS & METHODS Accelerated Test Methods for Ground and Aerospace Vehicle Development..................................................................................... 48 Advanced Product Quality Planning (APQP)................................ 49 ANOVA for Design of Experiments..................................................50 Design and Process Failure Modes and Effects Analysis (FMEA)................................................................................ 51 Design of Experiments (DOE) for Engineers................................. 52 Design for Manufacture and Assembly (DFM/DFA).................... 52 Design for Manufacturing & Assembly............................................ 52 Design for Manufacturing & Assembly (DFM/DFA).................... 53 Design of Experiments - Basic Simplified Taguchi....................... 54 Design of Experiments (DOE) for Engineers................................. 55 Design of Experiments (DOE) for Engineers..................................57 Design Review Workshop................................................................... 58 Failure Mode and Effects Analysis (FMEA) for Robust Design Case Study......................................................................................... 59 FEA Beyond Basics: Nonlinear Analysis..........................................60 FEA Beyond Basics: Thermal Analysis.............................................60 Finite Element Analysis (FEA) for Design Engineers................... 61 Finite Element Analysis for Design Engineers............................... 62 VEHICLE ELECTRIFICATION Fundamentals of Electric Machines for Automotive Applications........................................................................................ 41 High Voltage Safety and PPE.............................................................. 42 High Voltage Vehicle Safety Systems.............................................. 43 High Voltage Vehicle Safety Systems and PPE............................44 Introduction to Power Electronics in Automotive Applications....................................................................................... 45
II
TABLE OF CONTENTS
Automotive Plastics: Principles of Materials & Process Selection........................................................................................... 140 Basics of Silicone Rubber Science and Technology.....................141 Corrosion Engineering and Prevention...........................................141 Corrosion of Metal................................................................................142 Electroplating........................................................................................143 Failure Analysis of Metals...................................................................143 Hardness Testing..................................................................................144 Introduction to Advanced High Strength Steel Applications and Manufacturing..........................................................................144 Introduction to Rubber Science and Technology........................145 Material Selection and Testing for Plastics....................................146 Materials Degradation in Mechanical Design: Wear, Corrosion, Fatigue and their Interactions......................................................147 Metallurgy of Precipitation Strengthening....................................147 Metallurgy of Steel Case Hardening................................................148 Metallurgy of Steel Through Hardening.........................................148 Metallurgy of Steel: Principles..........................................................149 Principles of Metallurgy......................................................................149 Surface Texture: Specification and Control...................................150 Tensile Testing.......................................................................................150 Wrought Aluminum Metallurgy.........................................................151 MANUFACTURING Additive Manufacturing Bundle........................................................151 Intro to Additive Manufacturing........................................................151 Additive Manufacturing Safety......................................................... 152 The Basic Additive Manufacturing Process................................... 152 Additive Manufacturing Methods and Materials..........................153 Design for Additive Manufacturing.................................................153 Additive Manufacturing Materials Science....................................154 Integrating Additive Manufacturing with Traditional Manufacturing..................................................................................154 Additive Manufacturing as a Secondary Process........................155 Design for Additive Manufacturing: Towards End-Part Production.........................................................................................156 Fundamentals of Threaded Fasteners............................................ 157 Introduction to Additive Manufacturing........................................159 Metal Forming...................................................................................... 160 NOISE, VIBRATION AND HARSHNESS Acoustic Fundamentals for Solving Noise and Vibration Problems.............................................................................................161 Automotive NVH Analysis and Control..........................................162 Diesel Engine Noise Control..............................................................163 Introduction to NVH Aspects of Hybrid and Electric Vehicles..............................................................................................163 Practical NVH Signal Processing Methods....................................164 Sound Package Materials for Vehicle Noise Control...................165 Vehicle Noise Control Engineering Academy - Powertrain Noise Track........................................................................................166 Vehicle Noise Control Engineering Academy - Vehicle Interior Noise....................................................................................167 Vehicle Sound Package Materials....................................................169
Managing Programs and Associated Risks.....................................111 Out-Innovate the Competition..........................................................112 Patent Law for Engineers....................................................................113 Patent Litigation in the U.S.: What You Need to Know...............113 Patent Litigation Risk Management Toolkit...................................114 Principled Negotiation.........................................................................115 Principles of Cost and Finance for Engineers................................116 Product Liability and The Engineer..................................................117 Risk Management Throughout the Automotive Development Process................................................................................................118 Root Cause Problem Solving: Methods and Tools........................119 Standardization in a Competitive Environment...........................120 Strategic Leadership............................................................................121 Success Strategies for Women in Industry and Business.......... 122 The Art of Leadership Presence.......................................................123 The Pillars of Leadership....................................................................124 The Role of the Expert Witness in Product Liability Litigation............................................................................................125 Workforce Readiness Academy.......................................................125 MANAGING PRODUCT DEVELOPMENT & QUALITY ASSURANCE Creating and Managing a Product Compliance Program.......... 127 Engineering Project Management...................................................128 Global 8D................................................................................................130 System Engineering and Strategic Program Management for the Aviation Industry...............................................................130 SAE/CALISO COURSES FOR INTERNATIONAL STANDARDS IATF 16949:2016 On Demand Courses............................................131 IATF 16949:2016 Overview.................................................................131 IATF 16949:2016 Standard.................................................................132 IATF 16949:2016 Auditor....................................................................132 IATF 16949:2016 Lead Auditor..........................................................132 ISO® 9001:2015 On Demand Courses................................................. 133 ISO® 9001:2015 Overview...................................................................133 ISO® 9001:2015 Standard....................................................................133 ISO® 9001:2015 Auditor .....................................................................134 ISO® 9001:2015 Lead Auditor ............................................................... 134 ISO® 14001:2015 On Demand Courses............................................134 ISO® 14001:2015 Overview.................................................................135 ISO® 14001:2015 Standard .......................................................................135 ISO® 14001:2015 Auditor.....................................................................135 ISO® 14001:2015 Lead Auditor...........................................................136 ISO® 19011 Auditor................................................................................136 MATERIALS AND MANUFACTURING MATERIALS Adhesives Bundle................................................................................. 137 Intro to Adhesive Bonding................................................................. 137 Basics of the Bonding Process .........................................................138 Intro to Adhesive Properties ............................................................138 Types of Adhesives..............................................................................138 Surface Preparation.............................................................................139 Steps for Adhesive Application .......................................................139
III
TABLE OF CONTENTS
POWER AND PROPULSION POWERTRAINS/DRIVETRAINS
Safe Handling of High Voltage Battery Systems........................207 The Principles and Applications of Powertrain Controls for the New Energy Vehicles..............................................................208 ENGINES Automotive Heat Transfer.................................................................209 Basics of Internal Combustion Engines..........................................210 Common Rail Diesel Fuel Injection..................................................212 Diesel Engine Technology..................................................................213 Fundamental Concepts of Turbocharging Modern Engines: Current Practices and Trends.......................................................214 Gasoline Direct Injection (GDI) Engines.........................................215 High Performance Engine Design and Development.................216 Introduction to Commercial and Off-Road Vehicle Cooling Airflow Systems............................................................................... 217 Introduction to Cooling Airflow Systems Web Seminar RePlay.................................................................................................218 The Basics of Internal Combustion Engines.................................. 221 Turbocharging Internal Combustion Engines.............................. 222 Variable Valve Actuation: Design and Performance Impact on Advanced Powertrains.............................................. 223 FUELS AND ENERGY SOURCES Fuel Cells for Transportation............................................................224 Fuel Systems: Material Selection and Compatibility with Alternative Fuels.............................................................................226 Improving Fuel Efficiency with Engine Oils................................. 227 Liquid Atomization, Sprays, and Fuel Injection...........................228 Modern Fluids for Internal Combustion Engines: An Overview..229 Motor Fuel: Technology, Performance, Testing, and Specifications..................................................................................230 SAFETY AND ACCIDENT RECONSTRUCTION Accessing and Interpreting Heavy Vehicle Event >Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45 Page 46 Page 47 Page 48 Page 49 Page 50 Page 51 Page 52 Page 53 Page 54 Page 55 Page 56 Page 57 Page 58 Page 59 Page 60 Page 61 Page 62 Page 63 Page 64 Page 65 Page 66 Page 67 Page 68 Page 69 Page 70 Page 71 Page 72 Page 73 Page 74 Page 75 Page 76 Page 77 Page 78 Page 79 Page 80 Page 81 Page 82 Page 83 Page 84 Page 85 Page 86 Page 87 Page 88 Page 89 Page 90 Page 91 Page 92 Page 93 Page 94 Page 95 Page 96 Page 97 Page 98 Page 99 Page 100 Page 101 Page 102 Page 103 Page 104 Page 105 Page 106 Page 107 Page 108 Page 109 Page 110 Page 111 Page 112 Page 113 Page 114 Page 115 Page 116 Page 117 Page 118 Page 119 Page 120 Page 121 Page 122 Page 123 Page 124 Page 125 Page 126 Page 127 Page 128 Page 129 Page 130 Page 131 Page 132 Page 133 Page 134 Page 135 Page 136 Page 137 Page 138 Page 139 Page 140 Page 141 Page 142 Page 143 Page 144 Page 145 Page 146 Page 147 Page 148 Page 149 Page 150 Page 151 Page 152 Page 153 Page 154 Page 155 Page 156 Page 157 Page 158 Page 159 Page 160 Page 161 Page 162 Page 163 Page 164 Page 165 Page 166 Page 167 Page 168 Page 169 Page 170 Page 171 Page 172 Page 173 Page 174 Page 175 Page 176 Page 177 Page 178 Page 179 Page 180 Page 181 Page 182 Page 183 Page 184 Page 185 Page 186 Page 187 Page 188 Page 189 Page 190 Page 191 Page 192 Page 193 Page 194 Page 195 Page 196 Page 197 Page 198 Page 199 Page 200
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