Badlands Rev1 Presentation

Badlands Rev1 Presentation

System Completion, Commissioning, Start-up and Operations Readiness of the Badlands AO Facility.

March 14 th 2018

Agenda

1. Introductions 2. Safety Moment 3. Who we are 4. Business Model

5. AO Inputs received 6. AO FEED Estimate 7. AO FEED Deliverables

8. TrackerDB demo 9. The next Steps

Safety moment – Keep it in the pipe! Energy PowerUp FEB 14, 2018 @ 12:33 PM

• The two explosions in Crosby, Texas, weren’t loud or massive – just gentle pops of sound. Even such small pops, however, were sufficient to disperse chemicals involved in the manufacture of organic peroxides into the air. First responders at the scene reported respiratory irritation and fell ill after breathing the smoke undefined seen at the perimeter of the plant site. • The plant lost electricity early in the storm, leading to the shutdown of refrigeration systems. After backup power generators also failed, volatile peroxides – used in the creation of plastics – heated up and became combustible. Result: explosions. Over several days, 500,000 pounds of organic peroxides in nine trailers burned at the plant.

• Technical Integrity and controlled containment, “Keep it in the pipe”.

Who we are

We are a full-service commissioning, start-up and operations consultancy , built for the new era. We partner with clients to drive their business outcomes with our best-in-class commissioning and startup expertise, people, processes and technology which includes the state of the art completions management system , TrackerDB®.

Business model for a safe and successful Startup

Roadmap to successful Start-up

Commissioning Strategy Common understanding Alignment with EPC

Alignment Workshop

Review of process design System boundaries Start-up sequence

IPMT Augmentation

Commissioning execution Plan TrackerDB Integrated Schedule Budget & Manpower plan

Commissioning Planning & Preparation

O.R

Early works for utilities Full mobilization Progress reporting Manage handover to operations

Commissioning Execution

Initial operations Plant stabilization Performance tests Demob.

Start-up

COMPLETIONS: PROJECT STAGES

(Final System) Mechanical Completion

Substantial Completion

Final Completion

Contractor Care, Custody & Control Owner CCC

(Progressive) MC by System

Warranty Period

Construction

Commences

Performance Tests

Pre-Commissioning

Commissioning

*

Start-up

Complete non- energized,

Ready to introduce feedstock

Ready for operation

Start dynamic / energized testing & run-in

Complete dynamic testing

THIS SKETCH IS NOT TO SCALE

Punch List Item:

A

B

C

D

Completion

AO PROJECT INPUTS RECEIVED

• PROCESS FLOW DIAGRAMS (PFDs) • 53 P&IDs FOR BUTENE UNIT

• 24 P&IDs FOR HEXANE • PLOT PLAN AERIAL VIEW • OUR ESTIMATED COUNTS: • MAIN EQUIPMENTS= 200 • IO COUNT=

1200-1400

AO FEED Estimate

BADLAND PROJECT: FEED ESTIMATE FOR COMMISSIONING PLANNING

Home Office

Site 120

Total

Commissioning Man-hours Operations & Training Commissioning scheduler

840 240 240

960 280 240

40

TOTAL HOURS TOTAL Costs

1,320

160

1,480

$182,400

$25,800

$208,200

Commissioning Spares

300

300

Special Tools

40 60

40 60

Vendor Support

Consumables/Materials

8

8

CMS

120

120

First Fill, Catalyst & Chemicals

80 40 40

80 80 40

Subcontracts

40

Training Materials

TOTAL COST

$4,600

$65,200

$4,600

FEED Phase Man-hours ONLY

1,320

200

1,520

FEED Phase Costs ONLY

$278,000

$247,600

$30,400

March 12,2018

MAIN DELIVERABLES AT FEED • MANPOWER PLAN AND MANPOWER LOADING CHARTS • ORGANIZATION CHARTS FOR COMMISSIONING • COMMISSIONING BUDGETS WITH VARIOUS OPTIONS

• OPERATIONS READINESS DELIVERABLES • PRELIMINARY COMMISSIONING SCHEDULE • COMMISSIONING EXECUTION PLAN (This will be revised as necessary

during the EPC stage) • O.R EXECUTION PLAN

• LIST OF COMMISSIONING AND O&M PROCEDURES • PRELIMINARY LISTING OF SYSTEMS AND SUB-SYSTEMS

TrackerDB® Demo

Open discussion on way forward