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Fusion Protect Catalog

E rgonomi c & Sa f e t y So l u t i on s

2 / FUSION PROTECT

Reduce the risk of employee injury. Save money. The Bureau of Labor Statistics (BLS) reports injury and illness rates for the Meat Packing Industry as 2 ½ times higher than the national average 1 while workers in the food processing industry have a higher likelihood of being hurt on the job than workers in many other industries. 2 A small investment in safety and ergonomic equipment can reduce the risk of employee injury significantly and save you tens of thousands of dollars in expenses related to worker injuries.

1. United States Department of Labor.“Safety and HealthTopics: Meat Packing Industry.”Occupational Safety and Health Administration. 28 Mar. 2017. 2. Department of Industrial Relations Cal/OSHA Consultation Service Research and Education Unit. Ergonomics in Action: A Guide to Best Practices for the Food-Processing Industry. California: California Department of Industrial Relations, 2003. Print.

OSHA COMPLIANT

SANITARY DESIGN

CUSTOM SOLUTIONS We can design and 3D model custom safety and ergonomic equipment to meet the needs of your specific application.

Our safety and ergonomic solutions meet all OSHA requirements for employee safety and reduce the risk of employee injury.

Fusion Protect ergonomic and safety equipment exceeds all AMI Sanitary Design Requirements and are designed to be easy to clean.

The American Meat Institute, together with OSHA, released Voluntary Ergonomics Guidelines to help companies in the meat and poultry industry improve ergonomics and prevent the occurrence of Musculoskeletal Disorders in the workplace. The goal of any ergonomics program is to reduce, to the greatest extent possible, the physiological cost of performing work.

WORKER SAFETY IN MEAT AND POULTRY INDUSTRY

Our team will work with you to provide ergonomic solutions to decrease the risk of employee injury and the costs associated with employee downtime.

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ERGONOMIC & SAFETY SOLUTIONS / 3

SAFETY & ERGONOMICS

Ergonomic Stands................................................................4 EZ-Lift Stand...........................................................................6 Neck Bone Trim Stand.........................................................8 PushPal Cart Safety Handle............................................ 10 PushPal Original........................................................ 11 PushPal Slide.............................................................. 12 Infrastructure Safety......................................................... 13 Custom Guarding..................................................... 13 Chemical Containment Tanks.............................. 14 Bollards......................................................................... 14 GripTECH Anti-Slip Coating............................................ 15 GripTECH Stair Nose................................................ 15

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ERGONOMI C S TANDS

Proper Positioning. Increased Safety.

Fusion Tech’s ergonomic stands are the perfect way to implement ergonomic solutions into your facility without the high cost of replacing existing equipment.

Our ergonomic stands can be mounted on the side of your existing equipment with a rail, allowing you to easily move stands from one station to another, or just set on the floor next to equipment. Constructed of high grade stainless steel, and available with Chem-Grating or our GripTECH TM Anti-Slip Coating, our ergonomic stands are perfect for use in a food processing facility and are durable enough to last for years to come.

FEATURES + OPTIONS

• • • • •

Handrails, guards, toe-kicks Can be attached to equipment

• • • • •

Manual & hydraulic versions Designed for easy cleaning Anti-slip coating available Chem-Grate platform available

Adjustable foot pads

High grade stainless steel

Easy to adjust

OSHA compliant

CUSTOM DESIGNED SOLUTIONS AVAILABLE

Fusion Tech designed an impressive adjustable floor stand that met our needs for durability, sanitation, and a cleanable non-slip surface. These stands have endured a 2 shift operation since 2008 and are still in great condition.

Chris Hanish, John Morrell Food Group

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ERGONOMIC & SAFETY SOLUTIONS / 5

IMAGE

MODEL

CHARACTERISTICS

DIMENSIONS (INCHES)

24”Wide Platform Chem-Grate

ERG-100 - 24x18

24”Wide Platform Chem-Grate

ERG-100 - 24x20

36”Wide Platform Chem-Grate

ERG-100 - 36x18

23” Wide Platform Chem-Grate

ERG-200

25.64"w | 26"d | 20.61"h Platform: 24”w | 24.18”d Range: 3” to 15” Adjusts: 12”

24”Wide Platform Anti-Slip Coating

ERG-300

30”Wide Platform Anti-Slip Coating

31.14"w | 24.58"d | 25.63"h Platform: 30”w | 20.20”d Adjusts: 16”

Attaches to Equipment on Angle Iron (see below)

ERG-400

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E Z - L I F T S TANDS

Easy to Lift. Easy to Clean. Easy to Move.

Our line of EZ-Lift Ergonomic Stands are designed to reduce the risk of product contamination that occurs when operators use their hands to adjust the platform. Equipped with either full turn or ratcheting handles, the platforms on these stands easily raise and lower without the need for operators to come in contact with any part of the stand where their feet touch. Constructed of high grade stainless steel and wash down components, these stands are easy to clean and meet all AMI sanitary design requirements for use in a food processing facility.

EASY TO LIFT

EASY TO CLEAN

EASY TO FIT

Full turn and ratcheting handles make adjusting the platforms on these stands quick and easy.

Sanitary construction and wash down components make these stands easy to clean.

Low profiles make these stands easy to fit against just about any piece of equipment.

Increasing Food Safety

The EZ-Lift line of ergonomic solutions is the perfect solution for food processing facilities where food safety is a primary concern.

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IMAGE

MODEL

CHARACTERISTICS

DIMENSIONS (INCHES)

25.13"w | 30"d | 42.63"h Platform: 24.63”w | 20.63”d Range: 4.25” to 14.75” Adjusts: 10.5”

24” Wide Platform Chem-Grate

EZ-Lift 100

24.35"w | 16"d | 42.79"h Platform: 22”w | 16”d Range: 4.38” to 12.79” Adjusts: 8.41”

22”Wide Platform Anti-Slip Coating

EZ-Lift 200

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NECK BONE TR IM S TAND

Trim & Debone Meat. Quickly & Safely.

The Neck Bone Trim Stand is designed to provide ergonomically safe and efficient trimming of neck bones before conveying to packaging or further processing. Our Neck Bone Trim Stand offers the latest in ergonomic innovation. A remov- able seat that detaches from an ergonomic stand allows employees to rest when fatigued or remove and store when not needed. The seat itself tips up and down, while the seat post adjusts closer to the work station. The cutting station features side guards to keep product on the board, and come with an in-board hole and pivoting chute to easily move product onto a nearby conveyor. The UHMW cutting board removes and stores at the back of the stand for easy washdown.

REMOVABLE SEAT

ERGONOMIC STAND

CUTTING STATION Cutting area comes with in-board hole and pivoting chute to easily move product onto nearby conveyor.

An adjustable and removable seat allows employees to rest when fatigued or be removed and stored when not in use.

A heavy duty ergonomic stand easily adjusts to provide employees with a safe working height while trimming and cutting.

Model #

Overall Dimensions

Ergo Stand Dimensions

Table Dimensions

A-08520

51.56”l x 37.02”w x 48”h 24.5”w x 18.11”d

26”w x 24”d

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Removable UHMW cutting board can be stored on the back of the stand. UHMW Cutting Board

Adjustable Trim Chute Easily move trimmed product from cutting station to nearby conveyor.

Conveyor Safety Guard Protects operator from leaning against or touching nearby conveyor.

Conveyor not included.

Store the ergo seat on the side of the stand when not in use. Seat Storage Area

Ergonomic seat adjusts up and down, back and forth, and the seat tips to provide safe and comfortable seating. Ergonomic Seat

Built-in ergonomic stand adjusts 10” to provide safe working height for operators. Ergonomic Stand

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PUSHPAL CART SAF E T Y HANDL E

Hand Safety for Smokehouse Carts. Made Simple. The Fusion Tech PushPal is an innovative cart safety handle designed in response to a costly operator hand injury caused by gripping a smokehouse cart on the side edges. Engineered with a toggle clamp and two round hand grips, the PushPal easily attaches to the center post of a smokehouse cart to reduce the risk of injury from smashing, pinching, and crushing that can occur when operators place their hands on the side edges of a cart. The PushPal is simple to use: place the PushPal center draw bar around the center sup- port post of the smokehouse cart at a comfortable height for the operator, and push the toggle clamp down. The PushPal is locked into place, providing the operator with an ergonomically safe handle that keeps their hands clear of possible sources of injury.

Easily attaches to cart’s center support post.

ERGONOMICALLY SAFE The PushPal helps maintain posture, keeps elbows in, positions wrists to increase leverage and reduce strain, and reduces torque on back while pushing.

The PushPal gives operators a steady surface to grab onto in the case of slick or wet floor when pushing a smokehouse cart to help prevent slips and falls. SLIP PROTECTION

BETTER VISIBILITY PushPal keeps operators upright, giving them better visibility while pushing a cart and increasing safety for the operator and those in the pathway of the cart.

NO CROSS CONTAMINATION The PushPal keeps operator hands off the cart, reduc- ing the risk of cross contamination with food product.

ORDER YOURS TODAY! 309.774.4275 OR [email protected]

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PushPal Original Perfect for carts that are pushed from the center support post side.

Center Draw Bar Wraps around center support post of smokehouse cart to provide stability. PushPal can be placed at any height on the cart.

Locking Toggle Locks PushPal onto cart to prevent movement and slipping.

Round Hand Grips Provides a comfortable grip while moving cart throughout facility.

Cart Support Bar Rests against the cart for greater leverage and control.

Features & Benefits

• • • • • • • • • •

Keeps Operator Hands from Injury

Center Post Size

Easily Attaches to Smokehouse Cart

Model # PushPal Style

Footprint

Cart Style

Attaches at Any Height for Ergonomically Safe Pushing

Center Post Center Post Center Post

A-13003-1 Original

30.50”l x 3.50”d x 10”h

2” x 2”

Rounded Hand Grips for Comfort

Fits Most Size Carts

A-13003-2 Original

30.50”l x 3.50”d x 10”h

2” x 3”

Stainless Steel 304 Construction

All Seams Fully Seal Welded

A-13003-3 Original

30.50”l x 3.50”d x 10”h

3” x 3”

Exceeds AMI Sanitary Design Rules

Easy to Clean

Little to No Maintenance Required

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PushPal Slide Perfect for carts that are pushed from the open ends.

Locking Toggle Locks PushPal onto cart to prevent movement and slipping.

Cart Side Bar Support Place PushPal against the cart side bar supports to position and lock in place. Can be modified to fit your cart.

Round Hand Grips Provides a comfortable grip while moving cart throughout facility.

Features & Benefits

• • • • • • • • • •

Keeps Operator Hands from Injury

Easily Attaches to Smokehouse Cart

Extended Length

Compressed Length

Side Bar Width

Model #

Footprint

Attaches at Any Height for Ergonomically Safe Pushing

Rounded Hand Grips for Comfort

A-14903 9.19”d x 11.25”h 35.65”

29.73”

V-Shaped

Fits Most Size Carts

Stainless Steel 304 Construction

A-14927 9.19”d x 11.25”h 29.48”

23.56”

1.67”

All Seams Fully Seal Welded

Exceeds AMI Sanitary Design Rules

Easy to Clean

Little to No Maintenance Required

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I NF RAS TRUC TURE SAF E T Y

A Safer Facility. Made Simple.

Fusion Tech designs and manufactures a wide range of guarding, bollards, and containment tanks to protect employees from the dangers of equipment and chemical solutions. Our GripTECH anti-slip coating application is a favorite in the industry, pro- viding slip protection on floors, stairs, drain covers, and platforms even when covered with standing water.

All of our solutions are custom designed to meet the needs of your facility and specific application and exceed all sanitary design requirements.

ANTI-SLIP APPLICATION

SANITARY

CUSTOM DESIGN

GripTECH anti-slip application can be applied to any Fusion Tech equipment or platform to increase safety within your facility.

Our infrastructure safety solutions exceed all AMI sanitary design requirements for use in food processing facilities.

All bollards, guards, and containment tanks are custom designed to meet the needs of your specific applicaiton.

Guarding plays a critical role in food processing plant safety — restricting access to dangerous pinch and smash points that could cause serious injury. Fusion Tech can design and manufacture guarding to increase the safety of your existing equipment and infrastructure danger points. All guarding is manufactured from high grade stainless steel and exceeds AMI Sanitary Design Requirements for use in food processing facilities. Custom Guarding

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Our Chemical Tote Containment Tanks are designed to provide safety containment for chemicals and cleaning solutions. Each containment tank is custom designed to fit your specific chemical tote with enough clearance to allow for the capture and containment of any spillage. Chemical Containment Tanks

These tanks are rated for use in a food or beverage processing facility with a custom spill capacity based on your specific needs.

Maximum Tote Size

Spill Volume

Model #

Footprint

RMS18629 49.25”w x 67.25”l x 77.44”h 42.5”w x 51.75” 200 gallons

Bollards

Fusion Tech bollards are constructed of high grade stainless steel to provide heavy-duty protection of your building corners, walkways, and industrial equipment. They can be reinforced with concrete to withstand high-impact vehicle collisions. Ideal for use in and outside of food processing plants, our bollards custom designed to live up to the rigorous pace of your work environment and meet all AMI Sanitary Design Principles for meat and poultry processing plants.

Model # Pipe Diameter

Height

Overall Height

Type

A-05792 6”

49”

50”

Single

A-05793 6”

56”

84”

Single

A-05794 6”

44”

72”

Single

BPI9682

3”

50”

51”

Single

BPI3510

6.63” – 90”w 112”

113”

Double

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See how GripTECH™ performs under standing water FTIINC.ORG/GRIPTECH

GripTECH™ is our anti-slip coating that can be applied to any item you order from Fusion Tech.

Specially designed for one of our clients, GripTECH™ is a spray-application process that deposits molten metal in a random hatch matrix onto stainless steel material. The result? Extreme surface hardness and bond strength providing a rugged and durable slip-resistant surface that does not rust. GripTECH™ is ideal for food and beverage applications, as the coating is chemical and corrosion resistant. It cleans easily via power washing and is designed to last for years of heavy usage.

APPLICATIONS

• • • •

Flooring Handrails

• • • •

Stair Noses

• • •

Platforms

Catwalks

Drain Covers Much More!

Ladder Rungs

Mezzanines

Stair Treads

Ergonomic Stands

GripTECH Stair Nose The Fusion Tech GripTECH Stair Nose is designed to provide slip-free solutions to your cement staircases. Constructed of high grade stainless steel with an anti-slip coating, this stair nose meets all sanitary design requirements and is easy to clean. Custom sizes available to fit your exact staircase.

MODEL SHP-023917 Dimensions: 70”l | 6”w | .1793”h Hole Locations: 3.50” | 16” | 28.75” | 41.25” | 54” | 66.38”

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ILLINOIS Main Facility 218 20th Ave Roseville, IL 61473 Phone: 309.588.4803

SOUTH DAKOTA Drafting Office 600 Stevens Port Dr., Ste 112 Dakota Dunes, SD 57049

CUSTOM SOLUTIONS FOR THE FOOD PROCESSING INDUSTRY FTIINC.ORG