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Modular Cleanroom Assemblies for Ballroom Applications
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Cleanroom Modular/Take Off-Site Solution
Confidential Client – France & Singapore
Off Site Sub-Assemblies
• Design - Standardised, Repeatable, Agile & Flexible – Future proofing and repurposing • Reduction in Design Costs • Cost estimates reliability • Reduced Technical risks of the product approval process • Cycle time reduction – faster start up of facilities • Clean manufacturing environment – Closed Process
Our Approach • Standardised design of Ceiling Modules & Partition Skids • FAT, Factory assembled modules • Modules based on • Flat pack ceiling modules c/w integrated services • Skid mounted partitions c/w Utility plates, Safe change & ducting
• Standardised CR-RCU (1.6m3/s) • Manufacturing / subassembly • Construction Sequencing • Delivery Capability • Procurement Strategies
Pre-Assembled Ceiling Modules
Pre-Assembled Ceiling Modules
• Module size 5m x 2.1m • Aluminium honeycomb 60mm thick panels • Preinstalled Lights and small services • Openings formed for Terminal HEPA housings • Pre-assembled Ceiling Mounted Utility Panel • Uni directional Grid for Cable Management
Preinstalled Services
• Lights and small electrical services installed with flying lead and plugs • Cables brought to ceiling grid • Plug & Play cable looms supplied to connect services
Pre-Assembled Partition Skid Modules
• 200mm infill Service Mullion positioned between each partition skid
200
Partition Skid Assembly
Factory Assembled modules
• Stainless Steel Skid Assemblies • Complete with Safe Change Unit • Ducting • Stainless Steel Utility Plates
HVAC Airflow Concept
• Standard CR-RCU Concept • Repeated Design • Integrated Controls on all HVAC Equipment
HVAC Equipment
• Offsite FAT for all HVAC Equipment • Technically Compliant solutions • Key Vendors
• JCI – CR-RCU • Trox CAV/VAV • Camfil – Safe Change & Terminal Housings
CR-RCU’s
Key Features: • Integrated factory tested Control System Fan options to achieved A+ Rating (Interchangeable for future) • Integrated CAV & VAV’s • Standard Frame Size • Common Components to all units • Full Fresh and Re-Circ Versions • Minimal on site install and commissioning
Ductwork Assembly
Push Fit Ductwork Connections • Fittings and ducts are manufactured from zinc coated sheet metal • Other material than galvanised can also be supplied, for example • Stainless steel • Aluminium • Plastic Coated Products • Aluzink Corrosive category Sheet metal material
C3 C4
Galvanized steel sheet metal Z 275
Aluminium sheet metal Plastic HB-polyester coated galvanised steel sheet metal Plastic epoxi+PE-painted galvanized steel sheet metal Aluzink sheet metal AZ 185
C5
Stainless steel sheet metal
Module Assembly - Electrical
• All electrical containment integrated with docking station • Home run cable to go from individual modules to dedicated distribution board with plug and play connections • Pre Tested cabling to reduce on site commissioning and testing time • Complete flexibility for alterations with
Tempered CHW
CHW skid & distribution • Package unit is mounted on a fabricated stainless steel support base with interconnecting pipework • Power supply is typically 400V, 3 phase, 50Hz, 10 Amp • Skid fully 3D modelled available for BIM requirements. • Fully assembled and tested off site (FAT) and ready to install • Integrated dosing pot, expansion vessel, fill sets, heat meters, duty/standby pumps • Control panel, featuring touch screen with access to all system parameters and energy >Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18
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