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ENGINEERING SERVICES FOR WHERE IT REALLY MATTERS
TOTAL COMMITMENT
At SPP Pumps Ltd we are committed to providing the very best in Customer Service support, it’s what we pride ourselves upon. Customer support is our business. We have built our reputation by providing a fast, cost e ective service whilst maintaining continually high standards of workmanship and quality. Available to you 24 hours a day, we are only a phone call away to support you on any of the following types of equipment:
• • •
Pumps Valves
Diesel and gas engines
• Electric motors •
Electrical control panels
• Heat exchangers • Mechanical seals • Diesel generators and compressors • In-house Service Facilities
Through our network of service centres, we o er a full range of services that suit all customer needs. We utilise the very latest specialist equipment to repair or refurbish any piece of rotating equipment no matter what make or model.
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GENUINE SPARE PARTS Guaranteed genuine spare parts are fundamental to our commitment to our customers. These parts are supplied to the same material speci cation to the exact tolerances and nishes as originally supplied. In addition, we manufacture and provide high quality spare parts for products supplied by other companies. Our sophisticated and networked spare parts stockholding ensures that replacement parts and components are readily available.
FIELD SERVICE
We operate a network of strategically based service engineers who are dedicated to providing a rapid response to customer needs. Our engineers are the best in the business at handling a variety of tasks ranging from routine maintenance and emergency breakdowns, through to full installation and commissioning of re pump packages, regardless of make or model. All our engineers undergo regular training programmes including; safety passports, con ned space, rst aid and core mechanical and electrical engineering updates.
BESPOKE ENGINEERING
Our Field Service Engineers travel the world in support of SPP Pumps engineered products. Suitably quali ed in all Health & Safety aspects with extensive experience working on both land based projects and o shore located oil & gas installations. Be it installing, commissioning, testing or remedial tasks, our engineers can be mobilised within a few hours. Ably supported by factory based design engineers and head o ce administration and coordination, we are able to provide an unequalled level of customer service and support.
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For more than 100 years SPP Pumps has been a leading manufacturer of centrifugal
pumps and associated systems. Installed globally, SPP pumps provide valuable high integrity services for diverse industries such as oil and gas production, airports, hotels, water and waste water treatment, construction, mines and large industrial plants.
HIGHLY EVOLVED
Autoprime
Oil & Gas Spares & Service Transformer oil
Fire Protection Water & Industrial
Energy
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COMPANY HISTORY:
1961 For the next 50 years Pulsometer maintained its reputation for products of exceptionally high quality and reliability. Then, in 1961, Pulsometer Engineering joined the Booker McConnell Group along with another pump company, Sigmund Pumps of Gateshead. This combination created one of the largest pump companies in Europe, which became known as Sigmund Pulsometer Pumps, or SPP for short. 1986 After a number of changes in subsequent years, SPP Pumps acquired Henry Sykes plc in 1986. This acquisition further expanded the product range with the addition of vacuum assisted self-priming pumps. It was around this time that SPP Pumps moved it’s manufacturing site from Reading to a more modern facility in Coleford, in the West of England, where it is today. A signi cant investment was made in machine tools and buildings to create a state of the art manufacturing facility. The facility doubled in size and was opened in November 1987 by Her Royal Highness, The Princess Royal. 1988 With never a dull moment in SPP Pumps‘ history, 1988 saw a takeover with the Braithewaite Group. This was followed with SPP Pumps being acquired by the TBG group in 1989 and the subsequent incorporation into Sterling Fluid Systems. 2002 PRESENT In 2002, SPP Pumps separated from the Sterling Fluid Systems Group and in 2003 were taken over by their current parent company, Kirloskar Brothers Limited (KBL). With the investment and knowledge passed down by KBL, twinned with the experience and expertise of all members of the workforce, SPP Pumps continue to go from strength to strength. SPP Pumps is now a truly global company with main R&D, manufacturing and test facilities centrally located in the UK and local sites in the United States, India, France, South Africa, Singapore, Dubai and Abu Dhabi. FUTURE With a heritage to be proud of and extensive application experience and engineering skills, SPP Pumps will continue to maintain its reputation for quality and value ensuring that all market and customer needs are met.
1875 SPP was founded in 1875 when a British Engineer bought the patent rights of the Pulsometer Pump from an American, Thomas Hall. From this deal came the birth of the Company as it is known today. 1878 The story continues when, in 1878, a new company was formed “The Pulsometer Engineering Company Ltd”. The pump range was continually expanded and it was as a pump manufacturer that the Company became best known. With this increase in product range and trade all over the world, a larger factory was found and set up in Battersea, London. 1901 In 1901, the Company moved from London to new premises at a site in Reading, UK. By now Pulsometer was a name well established and respected across the world as a leading manufacturer of pump equipment.
SPP PUMPS CONTINUES TO EVOLVE...
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MANUFACTURING AND TESTING EXCELLENCE
SPP Pumps requires the highest standards of manufacturing excellence from its facilities around the world. This is crucial to the on-going growth and development of the company. At the main manufacturing facility located in the UK, SPP Pumps set the highest standards attainable in the industry for quality and reliability. Unrivalled experience in design and manufacture, together with advanced computerised testing ensures a totally integrated SPP Pumps package for all applications. QUALITY All SPP Pumps’ sites are ISO 9001:2008 approved and are committed to providing a quality of work that ensures all pumps, parts, engines and motors are manufactured, serviced and repaired to original design speci cations and manufacturing tolerances. SPP Pumps also comply with the demanding requirements of the UL, FM and LPCB approval standards for many of their re pump packages.
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MANUFACTURING AND ENGINEERING CAPABILITIES
SPP Pumps distinguishes its product split between pre-engineered standard products and fully customised equipment engineered and packaged to order. The extensive manufacturing and testing capabilities re ect this wide and diverse product range. To ensure e cient use of production resources, an MRPII manufacturing planning system is utilised. Assembly areas are segregated into the main product groups: standard pumps, industrial re pumps, contractors pumps and engineered products. The machine shop is planned in cell layout with individual cells specialising in types, or ranges of components. CNC machines are linked by a DNC system allowing programming to be carried out on the machine or oine. A water wash spray booth is available for a variety of paint nishes to be applied. Additionally, special chemical coatings can be applied to pump internal surfaces for corrosion/ erosion protection, or for enhanced performance. Products then go through a nal inspection and examination: nameplates, notices, guards and manuals will be added, before a nal quality check prior to the equipment being despatched. Technicians and assembly sta can move between areas to maintain exibility. Lean manufacturing principles also ensure that SPP Pumps are always focused on continuous improvement to support their ‘Right First Time’ philosophy. Customers are always welcome to visit the facility, either during manufacturing or when equipment is on test. TEST FACILITY Testing, including witness testing, of all SPP Pumps’ range of pumps is performed at SPP Pumps’ own extensive in-house test facility. The main test area has a 1.4 million litre test tank with a depth of 6 metres. It can test at pressures up to 50 bar, ows up to 2000 l/s and powers up to 800kW at 6.6kV, 400kW at 415V and 400kW at 60Hz. Generators can be used for higher powers or voltages.
ENGINEERING CAPABILITIES SPP Pumps has a highly quali ed, experienced and
dedicated engineering design team based at the Coleford manufacturing site. Each professional engineer has extensive experience in all aspects of pump design, hydraulics, rotating machinery, electrical systems and package design. Using the latest CAD and engineering software, SPP Pumps’ engineers have the capability and innovation to design completely new products or adapt existing products to suit customer requirements. SPP Pumps’ extensive test facilities are available to rigorously prove any new designs.
MANUFACTURING CAPABILITIES Assembly Area: 2150m2 Test Area: 1100m2 Machine Area: 2300m2 Stores Area: 2800m2 Covered
(not including open storage)
Service Area: O ce Area:
1100m2 1800m2
Total Area: Cranage:
23,205m2
Electric overhead cranes
Lifting Capacity:
20 Tonnes
Height Under Hook:
6.9m
Door Size:
5m wide x 5m high
Test Facilities:
1.4 million litre test tank 6m deep Pressures up to 50 bar Flows up to 2000 l/s Powers up to 800kW at 6.6kV
400kW at 415V 400kW at 60Hz
Welding Facilities:
Oxy/Acetylene, MIG and TIG Coded welders are subcontracted
Sub-Contractors:
Fabricators Heat treatment
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VALVE REPAIR AND REFURBISHMENT
MINIMISING YOUR DOWN TIME Over the years, SPP Pumps has acquired an unrivalled reputation in the specialised eld of valve repair and refurbishment. Today, they are able to o er a comprehensive range of services covering all types, sizes and makes of valves. SPP Pumps ensure that your valves are overhauled to the highest possible standards within required time scales and with the minimum customer down time.
TYPICAL VALVE MAKES AND SIZES SPP Pumps valve technicians are all fully experienced in both service centre and eld service disciplines and are quali ed to perform both standard and specialised repair on all main makes of valves including the following manufacturers: • Descote • Blakeborough • Crane • Crosby • Dewrance • Farris • Fisher • Hattersley • Hopkinson • Shaw • Audco Sizes ranging from 1⁄2” to 72” are all easily accommodated. SPP Pumps are able to service specials such as cryogenic, chlorine duty, steam process, H.F. alkylation and pressure vacuum valves. In addition, SPP Pumps are also an approved repair company for Descote, High Integrity Valves.
TYPICAL VALVE TYPES: • Gate • Parallel Slide • Plug • Ball • Globe • Relief • Control • Butter y • Check • Diaphragm • Reducing • Safety
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Condition assessment and repair strategies are documented on the internal job traveller/test report, which is included in the valve’s permanent record. All SPP Pumps’ Service Centres are ISO 9001 approved and are committed to providing a quality of work that ensures valves are serviced and repaired to the original design speci cations and manufacturing tolerances. All valves are tested and certi ed prior to being returned to customers who also bene t from a 12 month warranty.
OFF SITE VALVE SERVICES SPP Pumps’ purpose built service centres contain all the necessary equipment to not only restore your valves back to their original condition and speci cation but to also provide improved materials and technology to further enhance and extend performance. SPP Pumps can perform standard and customer modi cations, including the trim and setting of pressure revisions or the installation of O-ring seat seals, bellows and liquid trim. ON SITE VALVE SERVICES From a single valve emergency breakdown call to a full site maintenance contract, SPP Pumps are able to provide a range of services that meet most customer requirements. SPP Pumps operate a team of highly skilled Field Service Engineers who are strategically located throughout the UK. All engineers undergo regular training in engineering and health and safety and are equipped with modern vehicles, tools and mobile phones to ensure a rapid response to customers needs. QUALITY AND WARRANTY Upon receipt of a valve, an individual lifetime job number is assigned to each major component, providing ongoing traceability of both the component and the valve.
TYPICAL VALVE SERVICES INCLUDE: • Dismantling • Inspection • Speci cation • Checks • Lapping • Machining • Testing and Certi cation • Cleaning – Water, Sand and Shot Blasting
TYPICAL VALVE ON SITE SERVICES INCLUDE: • Site Surveys • Inspection and Condition Monitoring • Emergency Repair • Commissioning and Decommissioning • Collection & Delivery
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Do you currently own pumps manufactured by Crane Pumps Limited? If so, then look no further than SPP Pumps for all your spare parts and service requirements. SPP Pumps are the exclusive worldwide supplier of parts and service for the full range of pumps originally manufactured by Crane Pumps Limited, including products from the Rhodes, Brydon & Youatt and Mopump ranges. SPP Pumps hold the pump records and test curves for Crane Pumps and are the only pump and spares supplier that can o er you genuine Crane spares all manufactured to the original speci cation. GENUINE SPARE PARTS Guaranteed genuine spare parts are fundamental to SPP Pumps’ commitment to their customers. These parts are supplied to the same material speci cation and machined to the exact tolerances and nishes as originally supplied. In addition, SPP Pumps manufactures and provides high quality spare parts for products supplied by other companies. Their sophisticated and networked spare parts stockholding ensures that replacement parts and components are readily available. QUALITY All SPP Pumps sites are ISO 9001 approved and are committed to providing a quality of work that ensures that all pumps, parts, engines and motors are serviced and repaired to the original design speci cations and manufacturing tolerances. Further reassurance is provided by SPP Pumps’ comprehensive warranty and test certi cation. SERVICE AND REPAIR With four strategically located service centres in the UK, help is never far away and each is fully equipped to o er a comprehensive range of equipment repair and refurbishment techniques. Each facility o ers modern machine tools, fault nding and performance testing processes and a base from which our large, multi-skilled eld service team can operate. SPP Pumps utilise the very latest specialist equipment to repair or refurbish any piece of rotating equipment no matter what make or model. CRANE PUMPS/ SPARES
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FIXED FIRE PROTECTION EQUIPMENT
PROTECTING YOUR PREMISES AND PREMIUMS The true cost of a re to a business cannot be measured easily or ever fully recovered. Loss of life, customer disruption, health and safety intervention, criminal and insurance investigations and insurance premium escalation are just a few of the possible risks associated with inadequate re protection. SPP Pumps, through the maintenance and servicing of re protection equipment, reduce this risk. THE NO. 1 CHOICE IN MAINTENANCE AND SERVICING As the world leader in the manufacture of Listed and Approved re pump packages, SPP Pumps is the rst choice for the service and maintenance of your re protection pump sets. SKILLS AND EXPERTISE SPP Pumps operates a network of strategically based Service Engineers who are dedicated to providing a rapid response to customer needs. SPP Pumps engineers are the best in the business at handling a variety of tasks ranging from routine maintenance and emergency breakdowns, to full installation and commissioning of re pump packages, regardless of model or make. SPP Pumps engineers undergo stringent training programmes including; safety passports, con ned space, rst aid and core mechanical and electrical engineering updates. They are knowledgeable in all elements of a re package; the pump, the controller, driver and package, plus the rules of re pump operation. Together with expert support from SPP’s manufacturing and engineering facilities this provides total maintenance. SERVICE AND REPAIR With four strategically located service centres in the UK, help is never far away and each is fully equipped to o er a comprehensive range of equipment repair and refurbishment techniques. Each facility o ers modern machine tools, fault nding and performance testing processes and a base from which SPP Pumps’ large, multi-skilled eld service team can operate. SPP Pumps utilise the very latest specialist equipment to repair or refurbish any piece of rotating equipment no matter what make or model. FIRE PUMP SERVICE PACKAGES SPP Pumps o er a variety of re pump service packages. Each package can either be on a 6 or 12 monthly contract and all cover electric and diesel driven re pumps.
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With four strategically located service centres in the UK, help is never far away and each is fully equipped to o er a comprehensive range of equipment repair and refurbishment techniques. Each facility o ers machine tools, fault nding and performance testing processes and a base from which SPP Pumps’ large, multi-skilled eld service team can operate. SPP Pumps utilise the very latest specialist equipment to repair or refurbish any piece of rotating equipment no matter what make or model. SERVICE CENTRES
CAPABILITIES: • Pumps • Valves • Engines • Heat exchangers • Fabrication • Welding • High e ciency motors • Coatings • Any rotating machinery • Framework agreements
INDUSTRIES: • Water utilities • Power stations • Process • Oil and gas • Brewing • Pharmaceutical • Agriculture • Leisure • Food • Steel
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QUALITY SPP Pumps Service Centres are all ISO 9001 approved and are committed to providing a quality of work that ensures that all pumps, parts, engines and motors are serviced and repaired to the original design speci cations and manufacturing tolerances. Further reassurance is provided by SPP Pumps’ comprehensive warranty and test certi cation.
SPP SERVICE CENTRES:
Head O ce 1420 Lakeview, Arlington Business Park Theale, Reading, Berkshire, RG7 4SA
South East Unit 1, Stanstead Road, Boyatt Wood Industrial Estate, Eastleigh, Hampshire, SO50 4RZ
Tel: 0118 932 3123 Fax: 0118 932 3302
Tel: 023 8061 6004 Fax: 023 8061 4522
SouthWest andWales Tufthorn Avenue, Coleford, Gloucestershire, GL16 8PJ
Northern Ireland Unit 2, Channel Commercial Park, Queens Road, Queens Island, Belfast, Northern Ireland, BT3 9DT
Tel: 01594 832701 Fax: 01594 810043
Tel: 02890 469802 Fax: 02890 466152
NorthWest Metrology House Dukin eld Road Hyde, Cheshire SK14 4PD Tel: 0161 366 7309 Fax: 0161 366 8849
Scotland 137 Deerdykes View West eld Ind Est Cumbernauld G68 9HN Tel: 01236 455035 Fax: 01236 455036
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DELIVERING PERFORMANCE ACROSS THE WORLD
South China Sea
The Shard, London
Petronas Towers, Malaysia
TOTAL COMMITMENT
Zubair Oil Field Development, Iraq
At SPP Pumps we are committed to providing the very best in customer service support, it’s what we pride ourselves upon. Customer support is our business. We have built our reputation by providing a fast, cost e ective service whilst maintaining continually high standards of workmanship and quality. Available to you 24 hours a day, 365 days a year, we are only a phone call away.
www.spppumps.com I [email protected] I tel: +44 (0) 118 932 3123
*
Assessed toOHSAS18001:2007 LPCB regno.111
Assessed to ISO9001:2000 Certi cateNo.111
Certi catenumber:EMS111 Issue1
SPP Pumps Ltd reserve the right to continually develop and improve products. Information contained herein is for guidance only and subject to change. SPP Pumps Ltd accept no liability whatsoever for any damages either direct or consequential resulting from the use of such information. * Applies to: Coleford Manufacturing Site, Northern Service Centre andWales &West Service Centre. SPP Pumps are proud to be working towards achieving this accreditation at all sites.