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tool-manual-PFERD

TRUST BLUE

PFERD INC. 9201 W. Heather Ave. Milwaukee, WI 53224 Phone + 1-262-255-3200 [email protected]

PFERD CANADA INC. 5570 McAdam Rd. Mississauga, Ontario L4Z 1P1 Phone + 1-905-501-1555 [email protected]

2 Page

Quality since 1799

1 Page

ABC

2 Page

About us Products Services

General information

Chamfering Finishing Sharpening

Files

Deburring Machining of contours Cutting out holes Machining of geometries Chamfering Cleaning

Carbide burs and bi-metal hole saws

Mounted points, cones and plugs, bench grinding wheels

Creation of surfaces Leveling Polishing

Fine grinding and polishing products

Cutting Roughing Grinding

Cut-off wheels, flap discs and grinding wheels

Cutting to size Cutting of large cross sections Cutting rails

Cut-off wheels for stationary applications

Deburring Cleaning of weld seams Cleaning/derusting

Power and maintenance brushes

Air grinders Electric grinders Flexible shaft drives

Power tools

Material knowledge Keywords and synonyms Replacement article list

Index

3 Page

Application The application determines which power tool and consumables are required. The following factors should be taken into account: n The desired work result, e.g. high stock removal, high surface quality n The operating conditions, e.g. the power supply, stationary or manual application n The workpiece, and its dimensions, geometry and accessibility n The duration of use, e.g. individual or mass production n Requirements and ergonomic advantages required to meet labour protection laws

The optimum solution With close to 6,000 products for work on surfaces and material cutting, PFERD offers the ideal solution for every application. Selection of the correct product is determined by the application, the workpiece material, and the appropriate power tool.

The “ Quick product selection guides ” located within each respective catalogue section will help you select the optimum solution.

4 Page

Power tool The power tool used has a significant influence on the cost-effectiveness of the machining process. Selecting the ideal drive, i.e. air grinder, electric grinder and flexible shaft drive, takes into account:

Further information on PFERD power tools can be found in catalogue section 9.

Material PFERD products are especially designed to meet the challenges of unique material properties and result in the highest possible levels of cost- effectiveness. An overview of the material groups, information about material properties, as well as recommendations for use, can be found in the index on page 1.

5 Page

PFERD history PFERD (the German word for “horse”) is the leader in the development, production, and distribution, of solutions for work on surfaces and material cutting. In keeping with a tradition that dates back more than 200 years, PFERD operates as a family-owned company with an international and long-term focus. PFERD expanded its global footprint into the North American market four decades ago with its U.S. subsidiary, PFERD INC., followed by PFERD CANADA INC., established in 2009. The MILWAUKEE BRUSH Manufacturing Company, and its notable brands of ADVANCE and MILWAUKEE wire brushes and 100-year history in the U.S. market, was acquired by PFERD in 1997. Since joining the global family of PFERD companies, we continue to invest in state-of-the-art manufacturing facilities at our Milwaukee, Wisconsin location and are proud to offer U.S.-made power and maintenance brushes.

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Productivity with PFERD Each and every day, PFERD products are used to solve application problems in a wide range of industries. Our innovative solutions add value at the user and operational level – with a focus on increasing overall manufacturing and process efficiency. Our R&D and Marketing teams continue to develop and bring unique products to market that increase productivity and reduce overall cost. Select from a broad range of products in our standard offering or work with us to develop custom made-to-order solutions for your specific application challenges.

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Formula for success Workers all over the world TRUST BLUE and choose PFERD. The combination of individual support and innovative high-performance products, together with the worker’s experience on site, consistently guarantee the optimal result for every task. Advisory services, such as on the improvement of ergonomics at work, are increasingly gaining importance. Our field applications team will evaluate your application and its parameters to build the foundation for a safe, productive, and ergonomic working process.

10 Page

The PFERD formula

Innovative, high-performance products + Individual, targeted support + Correct selection of power tool + Worker’s experience

= Optimum productivity

11 Page

Ergonomic and efficient – PFERD VALUE ® PFERD VALUE ® is our commitment to systematically focus on working ergonomics and economic efficiency by delivering optimum worker health and safety while attaining the best possible level of efficiency.

Speak to your PFERD representative and discover the added value with PFERD.

Vibration reduction

Noise

reduction

PFERD ERGONOMICS ®

Emissions reduction

Comfort

enhancement

PFERD ERGONOMICS ®

Users of hand-held tools are exposed to mechanical oscillation. The consequences of these oscillations may lead to decreased performance and adverse health effects. PFERD products and power tools with the “ Vibration Filter” icon cause substantially fewer vibrations than comparable products.

Not only does the pollutant content impair air quality due to the dust, the size of the particles may also create issues: the smaller they are, the greater the health hazard. PFERD products which create less dust and air pollution than other products during use are marked with the “ Emission Filter” icon. Noise at the workplace can become an issue. Depending on the job and personal perceptions, noise at work may be bothersome, disruptive and may even pose a danger to health. The “ Noise Filter” icon identifies PFERD products and power tools that have been optimized in terms of their noise emissions, and which pose a reduced risk of damage to users’ hearing.

When using any product, it is important that the work is carried out with the lowest levels of force and effort, with a high amount of control, and with as much comfort as possible. PFERD products and power tools with the “ Haptic Filter” allow for labour-saving, comfortable work with minimal effort.

12 Page

Economic efficiency boost

Energy

savings

Waste

reduction

PFERD EFFICIENCY ®

Time & cost savings

Resources

put to optimum use

PFERD EFFICIENCY ®

Consumption of electricity or compressed air during day-to-day use represents a significant economic investment. PFERD products and power tools that require less energy, for example through a significantly higher performance on smaller power tool, are marked with the “ Energy Saving” icon.

The various forms of waste generated in operations leads to cost and effort. PFERD products that produce less waste, for example by achieving the same or better stock removal or cutting performance with less product mass or by an above-average service life, are marked with the “ Waste Saving” icon.

Time is money. The “ Time Saving” icon denotes PFERD products and power tools that achieve the desired results substantially quicker, for example through higher aggressiveness or performance. The icon also indicates products that save on unproductive idle periods, such as tool change or set-up times. Innovative product solutions that make the job easier and enable users to work longer with less effort are also marked with the “ Time Saving” icon. PFERD products set themselves apart over their entire life cycle. In addition, the performance of the operator is crucial to productivity in the ongoing process and must therefore be maintained as much as possible. Products that are particularly cost-effective in operation and at the same time preserve users’ health and performance also carry the “ Resource Saving” icon.

13 Page

PFERD for retail High quality point-of-purchase displays bring the premium PFERD brand experience to your store-front. Customizable to your specific needs, our sales representatives will work with you to design the optimal PFERD TOOL-CENTER to highlight and promote PFERD products to your on-site visitors. Choose from our “Big”, “Mini” or “Counter” TOOL-CENTERs or our space saving “Turnable”, a compact rotating TOOL-CENTER. A variety of display components are available based on your space requirements. With features such as attractive POP packaging, lockable cabinets, shelves and storage bins, you’ll find the right display to help you promote your unique PFERD portfolio.

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PFERD expertise

A variety of sales and support resources are available to assist you with your everyday metalworking needs.

Our dedicated sales and technical applications teams will work with you to identify the right solution for your specific application. They are equipped to demonstrate cost-saving solutions and opportunities for increased productivity within your operations. Additional resources such as our PFERD ACADEMY with state-of-the-art training facilities, provide highly specialized and practical hands-on training for our distribution partners. Our PFERD TOOL-MOBILE van, equipped for product training and demonstration, is also available to provide you with onsite support.

Product and application videos, an online live chat feature, as well as product details and technical hints can be found on our website, social media channels and digital communities.

Take advantage of PFERD’s technical expertise and know-how to help you get the job done right the first time.

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PFERD Quality PFERD products are synonymous with quality. We develop, manufacture and test our products to the strictest quality requirements. We are committed to continuously monitoring and improving our quality and safety standards so as to guarantee superior customer satisfaction.

PFERD is a founding member of the Organisation for the Safety of Abrasives (oSa) and a long standing member of the American Brush Manufacturer’s Association (ABMA).

PFERD’s quality management is certified according to ISO 9001.

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9001 Certified

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PFERD worldwide a global footprint with a local presence

PFERD‘s global headquarters are located in Marienheide, Germany approximately 30 miles outside of Cologne. With global sales and distribution offices spanning over 25 countries around the world and eight production facilities in key markets, PFERD brings local expertise and support to customers right in their own backyard.

North American headquarters are located in Milwaukee, WI with US manufacturing and distribution facilities.

PFERD‘s approximately 2,000 employees around the globe are dedicated to providing superior service and supporting our customers with all their metalworking needs.

PFERD production facilities

Marienheide, Germany

Hermeskeil, Germany

Milwaukee, USA

Columbia PFERD PANAMERICANA SAS Carrera 11 # 93A-53 Oficina 304 Torre de La 93 Bogotá, D.C. – Kolumbien Phone + 57 - 1 - 795 83 88 [email protected]

Germany August Rüggeberg GmbH & Co. KG PFERD-Werkzeuge Hauptstraße 13 51709 Marienheide Phone + 49 (0) 22 64 - 90 [email protected] Argentina PFERD Latinoamerica S.R.L. 1126 Ciudad Autónoma de Buenos Aires Phone + 54 - 9 11 - 40 41 41 28 [email protected] Australia PFERD-Australia Pty. Ltd. 1-3 Conifer Crescent Dingley, Vic. 3172 Phone + 61 - 3 - 95 65 32 00 [email protected] Austria PFERD-Rüggeberg GmbH Prinz-Eugen-Straße 17 4020 Linz Phone + 43 - 7 32 - 79 64 11-0 [email protected]

Belgium bvba PFERD-Rüggeberg sprl Waterranonkelstraat 2 a Rue de la Grenouillette 1130 Brussel - Bruxelles Phone + 32 - 2 - 2 47 05 90 [email protected] Brazil PFERD-Rüggeberg do Brasil Ltda. BR 277 no. 4.654 km 2 - CIC 82305-200 Curitiba - PR Phone + 55 - 41 - 30 71 82 02 [email protected] Mississauga, Ontario L4Z 1P1 Phone + 1 - 905 - 501 - 1555 [email protected] China PFERD-TOOLS TRADING SHANGHAI CO., LTD. No. 2555 Changyang Road Yangpu District 200090 Shanghai Phone + 86 - 21 - 2510 - 5500 [email protected] Canada PFERD CANADA INC. 5570 McAdam Rd.

Indonesia Representative Office of PFERD ASIA PACIFIC PTE. LTD. in Indonesia Unity Bldg. 6th Floor Jl. Boulevard Gading Serpong Kav M5 No. 21 15810 Tangerang Phone + 62 - 21 - 22 22 47 03 [email protected]

Danmark

PFERD Danmark ApS Bekkasinvej 1 6500 Vojens

Italy PFERD-Italia s.r.l. Via Walter Tobagi 13

Phone + 45 - 61 16 32 32 [email protected]

20068 Peschiera Borromeo (MI) Phone + 39 - 02 - 55 30 24 86 [email protected] Korea PFERD Korea Limited #1104 11th floor, 83 Gasan digital 1-ro, Geumcheon-gu 08589 Seoul Phone + 82 (0) 2 855 3065 [email protected]

France PFERD-Rüggeberg France Ernolsheim-sur-Bruche

2, Avenue de la Concorde 67129 Molsheim Cédex Phone + 33 - 3 88 - 49 72 50 [email protected]

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Vitoria-Gasteiz, Spain

Araia, Spain

Spartan, South Africa

Mexico PFERD-FANDELI, S.A. de C.V. Av. Presidente Juárez 225 Col. San Jerónimo Tepetlacalco Tlalnepantla, Estado de México C. P. 54090 - México Phone + 52 - 55 - 53 66 - 14 00 [email protected]

Singapore PFERD-Asia Pacific Pte. Ltd. 25 International Business Park, #03-106 German Centre Singapore 609916 Phone + 65 - 68 97 02 88 [email protected] South Africa PFERD-South Africa (Pty.) Ltd. 32 Derrick Road Spartan, Kempton Park P.O. Box 588 Kempton Park, 1620 Phone + 27 - 11 - 2 30 40 00 [email protected] Spain PFERD-Rüggeberg S.A. C/Júndiz, 18 Pol. Ind. Júndiz 01015 Vitoria-Gasteiz Phone + 34 - 945 184 400 [email protected]

Switzerland

United Kingdom

PFERD-VSM (Schweiz) AG Werkzeuge und Schleifmittel Zürichstrasse 38b Postfach 22 8306 Brüttisellen Phone + 41 - 44 - 805 28 28 [email protected] Thailand PFERD (Thailand) Co., Ltd. 455/3 BIZ Phatthanakan-On Nut Phatthanakan Road, Prawet Sub-District, Prawet District 10250 Bangkok Phone + 662 - 001 - 3328 [email protected]

PFERD LTD. 4 Westleigh Hall, Wakefield Road Denby Dale West Yorkshire HD8 8QJ Phone + 44 - 14 84 - 86 61 49 [email protected]

United States

The Netherlands

PFERD INC. 9201 W. Heather Ave. Milwaukee, WI 53224 Phone + 1 - 262 - 255 - 3200 [email protected] Vietnam Representative Office of PFERD ASIA PACIFIC PTE. LTD. in Vietnam 03 Floor – 85 Nguyen Huu Cau District 01 Ho Chi Minh City Phone +84 - 901 636 391 [email protected]

PFERD-Rüggeberg B.V. Hekven 15 bis., Postbus 2070 4824 AD/4800 CB Breda Phone + 31 - 76 - 5 93 70 90 [email protected] Poland PFERD-VSM Sp.z o.o. ul. Polna 1A 62-025 Kostrzyn Wlkp. Phone + 48 - 61 - 8 97 04 80 [email protected] Russia PFERD-Russland LLC Shenkurskiy Proyezd, 3B, Office 417 127349 Moscow

Turkey PFERD Aşındırıcı Takımlar Ticaret Ltd. Şti. Marmara Geri Dönüsümcüler Koop. Defne Sokak No. 22 41420 Sekerpinar-Cayirova-Kocaeli Phone + 90 - 262 658 9990 [email protected]

Sweden

PFERD-VSM AB Radiovägen 3B 181 55 Lidingö Phone + 46 - (0) 8 564 72 300 [email protected]

Phone + 7 916 201 61 04 [email protected]

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Quality tools from a single source

Mounted points, cones and plugs, bench grinding wheels

Files

Carbide burs and bi-metal hole saws

Catalogue section 1 Files

Catalogue section 2 Carbide burs and bi-metal hole saws

Catalogue section 3 Mounted points, cones and plugs, bench grinding wheels

Cut-off wheels for stationary applications

Fine grinding and finishing products

Cut-off wheels, flap discs and grinding wheels

Catalogue section 7 Cut-off wheels for stationary applications

Catalogue section 4 Fine grinding and finishing tools

Catalogue section 6 Cut-off wheels, flap discs and grinding wheels

Power and maintenance brushes

Power tools

PFERD INC. 9201 W. Heather Ave. Milwaukee, WI 53224

Phone: (262) 255-3200 Toll-Free: (800) 342-9015 Fax: (262) 255-2840 e-mail: [email protected]

PFERD CANADA INC. 5570 McAdam Road

Mississauga, ONT L4Z 1P1 Phone: (905) 501-1555 Toll-Free: (866) 245-1555 Fax: (905) 501-1554 e-mail: [email protected]

Catalogue section 8 Power and maintenance brushes

Catalogue section 9 Power tools

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Files

Files Table of contents

General information

3 5 6 7

Quick product selection guide

PFERD file cuts

PFERD quality, number of teeth, products made to order

Files

American pattern files n Aluminum files

8 9

n Machinists files

n Special files

16 18

n Key files

Sharpening files n Chain saw files

20 21 22 23 25 26 27

n Chisel bit files

n Handles for chain saw files

n Chain saw sharpeners CHAIN SHARP

n Depth gauge files n Mill saw files n Taper saw files

Precision files n Swiss pattern machinists files

29 30 31 32

n Swiss pattern CORINOX ® machinists files

n CORINOX ® needle files n Swiss pattern needle files

Milled tooth files n Car body files

34 36 36 37

n Paint peeler

n Edge sharpener

n Babbitt files

Wood files and rasps n Wood rasps

38 39 40

n Files for horses n Needle rasps

Hand deburrer

Hand deburrer n Hand deburrer

Page

Catalogue

2 1

Files Table of contents and general information

Diamond products

Diamond products n General information n Abrasives, materials

42 43 44 45 46

n Grit sizes

n Comparison of bond types n Products made to order

Diamond files n Diamond flexible files n Diamond needle files n Diamond riffler files n Diamond machinists files

48 49 50 50

File handles and accessories

File handles and accessories n File handles

51 52

n File cards

Technical support PFERD offers individual targeted support to solve unique application problems. Our experienced sales representatives and technical applications specialists are available to assist you. Contact your local sales representative or visit us at pferd.com to learn more.

PFERD quality With the benefit of over 200 years of experience, PFERD files are developed, manufactured and tested in accordance with the strictest quality requirements. Research and development, our in- house and plant construction, and the continuous testing to quality and safety standards in our internal laboratories all guarantee high PFERD quality. PFERD quality management is certified according to ISO 9001.

PFERD VALUE ® – Your added value with PFERD Results from the PFERD test laboratories as well as from the product tests by independent testing institutes prove: PFERD products offer measurable added value. Discover PFERD ERGONOMICS ® and PFERD EFFICIENCY ® :

PFERD VALUE Your added value with PFERD

As part of PFERD ERGONOMICS ® , PFERD offers ergonomically optimized products and power tools that contribute to greater safety and working comfort, and thus to health protection.

As part of PFERD EFFICIENCY ® , PFERD offers innovative, high-performance product solutions and power tools with outstanding added value.

For more information on this topic, please refer to our brochure “ PFERD VALUE ® – Your added value with PFERD“.

TRUST BLUE

1 3 Catalogue Page

Files General information

Packaging PFERD files in standard industrial packaging are traditionally rolled in paper, which protects them against corrosion. Depending on file length, they are packed in packaging units of 5 or 10 pieces (except chain saw files and precision files). These files are delivered without a handle. They are recommended for experienced users who have their own handles or would like to purchase them separately. Advantages: n Robust, corrosion- and damage-resistant packaging. n Easier selection of the optimum file due to the colour coding system for fast cut selection. n Packaging labels with all the important information at a glance. Point-of-sale packaging PFERD also offers many files and file sets in aesthetically-pleasing point-of-sale packaging, ideal for display on a PFERD TOOL-CENTER. Advantages: n Attractive design with easy identification of product features and part number. n Included ergonomic-grip file handles. n Optimal protection against corrosion and damage.

PFERD TOOL-CENTER The PFERD TOOL-CENTER is a premium display system that can be custom-designed to meet your specific product and presentation requirements. For more information from a PFERD expert, contact us today at pferd.com.

PFERD PRAXIS brochures Our PFERD PRAXIS brochures contain a wealth of useful information on material properties as well as tips and tricks for using PFERD products on specific materials or for specific applications. You can find information on the maintenance and care of a saw chain and repair of other forestry tools in the “PFERD tools for forestry” PFERD PRAXIS FOCUS brochure.

PFERD Tools for Use on Plastics

PFERD tools for use on stainless steel

PFERD tools for use on aluminium

PFERD tools for forestry

FOCUS

TRUST BLUE

■ Quality tools to sharpen instruments used in forestry for easier and more efficient work

TRUST BLUE

INOX

■ Reduction in costs for expensive manual work with a constant filing performance

Plastics

Aluminium

■ The perfectly sharpened saw chain in a few steps

Please visit our website for more information on our products: pferd.com

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Catalogue

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Files Quick product selection guide

Application

Material

Applications

Tool

Page

Filing

n Steel n Stainless steel (INOX) n Cast iron n Cast steel n Non-ferrous metals

n Chamfering n Deburring n Roughing n Finishing n Surface work n Filing of breakthroughs

Machinists files

Aluminum files

Milled tooth files

n Copper n Bronze n Brass n Zinc

Precision files

Sharpening

n Saw chains n Saw blades n Band saw blades n Knives n Machetes

n Sharpening of saw chains, blades, and band saw blades

Chain saw files

Taper saw files

Mill files

Chain saw sharpeners CHAIN SHARP

Car body work

n Sheet metal n Non-ferrous metals n Plastics

n Surface work n Deburring

Car body files

n Removal of solder spots n Removal of weld spots

n Removal of thin paint layers n Correction of painting defects

Paint peeler

Soft material work

n Wood n Plastics n Soft stone n Horn

n Roughing n Finishing n Surface work n Deburring n Chamfering

Wood rasps

Hoof plane and horse rasps

Needle rasps

Hard material work

n Hardened steels n Tungsten carbide n Ceramic n Glass n Ferrite n Nickel- and titanium-based alloys

n Precision filing

Diamond files

n Machining concave and convex surfaces

Diamond flexible files

Diamond semi-flexible files

n Fibre-reinforced plastics (GRP/ CRP)

n Deburring n Chamfering n Breaking of edges

Diamond machinists files, grit size D251 50

1 5 Catalogue Page

Files PFERD file cuts

American pattern files Cut 0/ ALU

Sharpening files Classic

n Cross cut. n Suitable for coarse stock removal and for roughing.

n Classic spiral cut. n For users who prefer an aggressive filing action.

Cut 1/ Bastard

Premium

n Cross cut. n Suitable for coarse stock removal and for roughing.

n Innovative spiral cut. n For users who prefer a softer filing action.

Cut 2/ Second

Cut 1/ Bastard

n Cross cut. n Suitable for universal roughing and finishing.

n Single cut. n Universally suited to sharpening.

Cut 3/ Smooth

Cut 2/ Second

n Cross cut. n Suitable for fine processing and finishing.

n Single cut. n Universally suited to sharpening.

Cut 3/ Smooth

n Single cut. n Universally suited to sharpening.

Car body files Cut 00

n Radial cut. n Suitable for very coarse stock removal and for roughing. n Creates score-free surfaces. n Radial cut. n Suitable for coarse stock removal and for roughing. n Creates score-free surfaces. n Radial cut. n Suitable for coarse stock removal and for roughing. n Creates score-free surfaces. n Radial cut. n Suitable for universal roughing and finishing. n Creates score-free surfaces. n Radial cut. n Suitable for fine stock removal and finishing. n Creates score-free surfaces. n Special cross cut. n Suitable for finest finishing work. n Creates score-free surfaces. n Straight cut. n Suitable for coarse stock removal on soft metals. n Because of its milled tooth shape with large flutes, the teeth do not clog up. n Straight cut. n Suitable for universal roughing and finishing on soft metals. n Because of its milled tooth shape with large flutes, the teeth do not clog up. n Straight cut. n Suitable for fine stock removal on soft metals. n Because of its milled tooth shape with large flutes, the teeth do not clog up.

Rasps Cut 1/ Bastard

Cut 0

n Rasp cut. n Suitable for coarse stock removal and for roughing.

Cut 1

Cut 2/ Second

n Rasp cut. n Suitable for universal roughing and finishing.

Cut 2

Cut 3/ Smooth

n Rasp cut. n Suitable for fine processing and finishing.

Cut 3

Precision files Cut 00

n Cross cut. n Suitable for very coarse precision work.

Cut 5

Cut 0

n Cross cut. n Suitable for coarse precision work.

Milled tooth files Cut 1

Cut 1

n Cross cut. n Suitable for medium precision work.

Cut 2

n Cross cut. n Suitable for medium to fine precision work.

Cut 2

Cut 4

n Cross cut. n Suitable for very fine precision work.

Cut 3

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Catalogue

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Files PFERD quality, number of teeth, products made to order

Several criteria determine PFERD quality

Enlarged 10x

Tooth face

Flute

Uniform hardness through flawless steel microstructure The profiling in the rolling mill, the forging of shape and tang, the annealing prior to cutting and the heat treatment each cause a change in the steel microstructure. The high carbon content of the steel microstructure determines the hardness and cutting performance of the file and must therefore be maintained.

Exact shape and uniform cut from tang to tip The file blanks acquire their exact shape through forging and grinding. This enables accurate work. Equally spaced cuts and a uniform depth of cut ensure good filing performance and good surface finishes. The type and angle of the cut depend on the purpose for which the file is intended.

Perfectly milled tooth geometries for every application Tooth shapes suited to various applications ensure the best stock removal rate. There is no universally appropriate tooth shape for every application. PFERD has developed the tooth shapes and tooth geometries for each of the various applications. The figure shows a car body file tooth with its typical rounded tooth face and large flute.

Number of teeth per Inch

Colour code for the file cut Cuts are colour-coded to allow for rapid file selection.

Machinists files Teeth number ± 8 %

Sharpening files Teeth number ± 5 %

Length (with- out

Mill files Second Cut 2

Second Cut 2

Double extra slim

Cut 1

Cut 2

Cut 3

Bastard Cut 1

Smooth Cut 3 Regular Slim

Extra slim

tang) [Inch]

Bastard Cut 1

Smooth Cut 3

green = coarse (Bastard) 10 Hand

yellow = medium (Second) 10 Hand

red = fine

(Smooth) 10 Hand

Planas paralelas

Inches

Second cut medio

bastard basto

Smooth fino

10“ 2

10“ 1

10“ 3

1112

Determining the number of teeth: The number of teeth for a file is the number of scores (cuts) per inch of file length, counted along the file axis. For cross cut files, the number of cuts is determined by the upper cut.

Dimensions:

Tang

Example: At a length of 10“ bastard cut file has 23 teeth per inch. A 4“ long file of the same cut has 43 teeth per inch of file length. The higher number of teeth found on shorter files is intended to provide the same ease of use (in terms of force input, guidability and stock removal) on surfaces and edges as a longer file.

File length

1”

Lower cut

The cross-sectional dimensions indicated in the tables are measured across the cut and may vary depending on cut type. For tapered files the cut is measured at the highest and widest position. PFERD files are manufactured in com- pliance with DIN and ISO standards.

Tang

File axis

File level

23 teeth

Upper cut

Products made to order If you cannot find the solution for your particular application in our extensive catalogue range, we can produce files and rasps to meet your requirements in premium PFERD quality specifically for your application upon request. Contact your local sales representatives who will be happy to assist you.

1 7 Catalogue Page

American pattern files Aluminum files

Aluminum flat This file has fast cutting teeth specially

designed for use on aluminum alloys, soft steel and various non-ferrous metals. Single cut, uniform in thickness, special tooth construction eliminates loading. Advantages: n Special tooth geometry prevents the file from loading. n Good surface finish. n Labour-saving work. Workpiece materials: aluminum, soft non-ferrous metal, plastics Applications: deburring, surface work

Cut and EDP number

Length [Inches]

Cross-section [Inches]

Compatible handle EDP

Cut 0

10 12

31/32 x 1/4 1-5/32 x 9/32

17103 17104

11146 11148

Aluminum half round Like the flat aluminum, this file is made for use on aluminum and soft metals. The half round shape permits filing on concave surfaces and rounding out holes. The flat side is single cut and the half round side is spiral cut. Advantages: n Special tooth geometry prevents the file from loading. n Good surface finish. n Labour-saving work. Workpiece materials: aluminum, soft non-ferrous metal, plastics Applications: deburring, surface work

Cut and EDP number

Length [Inches]

Cross-section [Inches]

Compatible handle EDP

Cut 0

10 12

15/16 x 9/32 1-1/8 x 11/32

17107 17108

11146 11148

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Catalogue

8 1

American pattern files Machinists files

PFERD produces machinists files with the highest quality standards. They achieve a long service life and high stock removal rates. Three application-oriented cuts are available. Advantages: n Consistently high stock removal rate from the tip to the tang. n Long service life. n Application-oriented design. n Half-round and round versions with outstanding filing performance due to PFERD spiral cut. Recommendations for use: n Choose bastard cut (cut 1) for roughing or coarse stock removal. n Choose second cut (cut 2) for universal use. n Choose smooth cut (cut 3) for fine processing and finishing. Workpiece materials: n Aluminum n Bronze n Copper n Brass n Zinc n Grey cast iron n Steels up to 370 HV (38 HRC) n Cast steel Applications: n Deburring n Surface work n Work on edges (chamfering, rounding)

Ordering notes: n PFERD files for the workshop are available in industrial packaging without handle or in POP packaging with ergonomic file handle. EDPs ending in “ P ” include handle. Matching accessories: n You can find matching ergonomic file handles and other PFERD handles on page 51. PFERD VALUE ® : PFERD ERGONOMICS ® recommends the ergonomic file handle for comfortable work.

Flat Tapered in width at the point and slightly tapered in thickness at the point. Flat files are double cut on both sides and are single cut on the edges. Used extensively by machinists on ferrous and non-ferrous metals for rapid stock removal. PFERD VALUE ® :

Length [Inches]

Cross-section [Inches]

Cut and EDP number

Compatible handle EDP

Included handle EDP

Bastard (cut 1)

Second (cut 2)

Smooth (cut 3)

Without handle

4 13/32 x 3/32

11001 11004 11007 11010 11013 11016

11002 11005 11008 11011 11014

11003 11006 11009 11012 11015

11143 11144 11146 11146 11148 11148

- - - - - -

10 10 10 10

5/8 x 5/32

8 25/32 x 7/32

31/32 x 1/4

12 1-5/32 x 9/32 14 1-11/32 x 5/16

5 5

With handle

11007 P 11010 P 11013 P

11008 P 11011 P 11014 P

11009 P 11012 P 11015 P

8 25/32 x 7/32

- - -

11146 11146 11148

5 5 5

31/32 x 1/4

12 1-5/32 x 9/32

1 9 Catalogue Page

American pattern files Machinists files

Flat PLUS Universal file for fast metal removal and for producing a smooth finish on steel, non-ferrous metals, wood and plastics. PLUS files are noted for outstanding stock removal due to spade- shaped teeth, requiring minimum effort in use. Broad chip breakers prevent loading problems when filing soft materials. Advantages: n Easy and energy-saving working due to spade-like filing teeth. n No loading when processing soft materials due to a wide chip breaker. n Can be used universally for all hobby and DIY purposes. PFERD VALUE ® :

Cut and EDP number

Length [Inches]

Cross-section [Inches]

Compatible handle EDP

PLUS Cut

With handle

11134 P 11135 P 11136 P

25/32 x 7/32 31/32 x 1/4 1-5/32 x 9/32

11146 11148 11148

5 5 5

10 12

Half round (tapered) These files are used for filing out concave surfaces and crevices, and for rounding out holes. The spiral cut enables them to remove metal rapidly and leaves a smooth finish. PFERD VALUE ® :

Length [Inches]

Cross-section [Inches]

Cut and EDP number

Compatible handle EDP

Included handle EDP

Bastard (cut 1) Second (cut 2) Smooth (cut 3)

Without handle

4 13/32 x 3/32 6 19/32 x 5/32

11150 11020 11023 11026 11029 11032

11151 11021 11024 11027 11030

11152 11022 11025 11028 11031

11143 11144 11146 11146 11148 11148

- - - - - -

10 10 10 10

3/4 x 7/32

10 15/16 x 9/32 12 1-1/8 x 11/32 14 1-9/32 x 13/32

5 5

With handle

11023 P 11026 P 11029 P

11024 P 11027 P

11025 P 11028 P

3/4 x 7/32

- - -

11146 11146 11148

5 5 5

10 15/16 x 9/32 12 1-1/8 x 11/32

Page

Catalogue

10 1

American pattern files Machinists files

Half round pipeline Designed for filing pipeline welds and root passes, and for scale removal from pipeline. PFERD VALUE ® :

Cut and EDP number

Length [Inches]

Cross-section [Inches]

Compatible handle EDP

Included handle EDP

Bastard (cut 1)

Without handle

1-3/8 x 11/32

11155

11148

With handle

11155 H

1-3/8 x 11/32

11148

Hand Hand files have the same cross-sectional dimensions as the Flat File but is blunt in shape (no taper). Double cut, it has one safe (uncut) edge which permits filing one surface without damaging an adjoining one. PFERD VALUE ® :

Length [Inches]

Cross-section [Inches]

Cut and EDP number

Compatible handle EDP

Bastard (cut 1)

Second (cut 2)

Smooth (cut 3)

Without handle 6

5/8 x 5/32

11036 11039 11042 11045

11037 11040 11043

11038 11041

11144 11146 11146 11148

10 10 10

8 25/32 x 7/32

31/32 x 1/4

- -

12 1-5/32 x 9/32

1 11 Catalogue Page

American pattern files Machinists files

Knife Shaped like a knife blade, this file is commonly used on slots and keyways and for acute angle work in die making. Sides are double cut and the thin edge is cut but the back is safe (uncut).

Length [Inches]

Cross-section [Inches]

Cut and EDP number

Compatible handle EDP

Bastard (cut 1)

Second (cut 2)

Smooth (cut 3)

Without handle

27/32 x 3/16

11055

11056

11057

11145

Long angle lathe Designed for smooth finish lathe work on either hard or soft metals, this file has the teeth cut on a long angle. Both edges safe (uncut) to permit working next to a shoulder without damage to it. Also used for finish filing of aluminum. Advantages: n Direction of the cut on the front and back side causes the file to move away from the chuck during lathe work, improving safety. Workpiece materials: aluminum, hard non-ferrous metal, plastics,

steel, cast steel Applications: deburring, work on edges

Cut and EDP number

Length [Inches]

Cross-section [Inches]

Compatible handle EDP

Bastard (cut 1)

Without handle

10 12

31/32 x 1/4 1-5/32 x 9/32

17005 17006

11146 11148

Page

Catalogue

12 1

American pattern files Machinists files

Round This popular machinists file is designed for enlarging circular holes or rounded grooves that are too small for a half round file. It tapers toward the point making it adaptable for use on various size holes. PFERD VALUE ® :

Length [Inches]

Cross-section [Inches]

Cut and EDP number

Compatible handle EDP

Included handle EDP

Bastard (cut 1) Second (cut 2) Smooth (cut 3)

Without handle 4

5/32 7/32 5/16

11061 11064 11067 11070 11073 11076 11067 P 11070 P 11073 P

11062 11065 11068 11071 11074

11063 11066 11069 11072 11075

11143 11144 11145 11145 11147 11147

- - - - - -

10 10 10 10

6 8

10 12 14

3/8 1/2 5/8

5 5

With handle

11068 P 11071 P

11069 P 11072 P

5/16

- - -

11145 11145 11147

5 5 5

10 12

3/8 1/2

Square Handy for use on slots, keyways, rectangular as well as square holes and for surface work. Double cut, it tapers toward the point. PFERD VALUE ® :

Length [Inches]

Cross-section [Inches]

Cut and EDP number

Compatible handle EDP

Included handle EDP

Bastard (cut 1) Second (cut 2) Smooth (cut 3)

Without handle 4

5/32 7/32 5/16

11081 11084 11087 11090 11093

11082 11085 11088 11091 11094

11083 11086 11089 11092

11143 11144 11145 11145 11147

- - - - -

10 10 10 10

6 8

10 12

3/8 1/2

With handle

11087 P 11090 P

11088 P 11091 P

5/16

- -

11145 11145

5 5

3/8

1 13 Catalogue Page

American pattern files Machinists files

Three square Three square files are triangular in cross-section, like tapers, but are double cut and have fairly sharp corners that are slightly set and cut. These files are for general use by machinists for filing internal angles more acute than the right angle. PFERD VALUE ® :

Length [Inches]

Cross-section [Inches]

Cut and EDP number

Compatible handle EDP

Included handle EDP

Bastard (cut 1) Second (cut 2) Smooth (cut 3)

Without handle 6

15/32 11097 19/32 11100 11/16 11103

11098 11101 11104

11099 11102 11105

11144 11145 11147

- - -

10 10 10

With handle

19/32 11100 P 11/16 11103 P

11101 P 11104 P

11102 P

- -

11145 11147

5 5

Tungsten point Tungsten point files are very thin, making them particularly suitable for use on electrical contact points and in narrow grooves and slots. Once tips become worn, they can be broken off. The punch handle eliminates the need for an additional handle. Advantages: n The punched file handle eliminates the need for an additional handle. n Very small cross section for use in keyways. n Handy design. Workpiece materials: soft non-ferrous metal, steel, cast steel Applications: deburring, surface work

Length [Inches]

Cross-section [Inches]

Cut and EDP number Second (cut 2)

Without handle

5/16 x 1/32

17008

Page

Catalogue

14 1

American pattern files Machinists files

Veneer knife Specially designed for sharpening veneer knives. Thin, rectangular shape with two round, safe edges.

Length [Inches]

Cross-section [Inches]

Cut and EDP number

Compatible handle EDP

Second (cut 2)

Without handle

25/32 x 1/8

17044

11146

Machinists file sets in plastic pouch This set comes in a rugged, weather-resistant PVC roll-up pouch for optimum protection. An indispensable item for the tool box of every mobile tradesman or fitter. Advantages: PFERD VALUE ® :

n Suitable for a wide range of applications. n Available on request with matching plastic pouch to save space when stored.

Length [Inches]

Content (each file with appropriate ergonomic handle)

EDP number

8” hand bastard, square bastard, half round bastard, round bastard, half round wood rasp second cut 8” hand bastard, three square bastard, square bastard, tapered half round bastard, round bastard 8” hand second cut, three square second cut, square second cut, tapered half round second cut, round second cut 10” hand bastard, three square bastard, square bastard, tapered half round bastard, round bastard 10” hand second cut, three square second cut, square second cut, tapered half round second cut, round second cut

16077

16078

16079

16080

16081

DIY file set These files are specifically designed to meet the needs of DIY users. Its professional quality makes this product very versatile. Due to their high precision and cutting performance, these files meet the highest standards of quality and longevity. Contents: The set consists of one file each: n File rasp (EDP 16053) n Half-round file (EDP 11155) n Hobby file (EDP 16053) PFERD VALUE ® :

Length [Inches]

Content (each file with appropriate ergonomic handle)

EDP number

8” DIY file set, 3 pcs

16070

1 15 Catalogue Page

American pattern files Special files

Hobby file Rectangular file, tanged, with different cuts on three sides and ergonomic file handle. Cross cut 1 on front side for roughing, single cut 2 on back side for sharpening and one cut edge. Advantages: n For roughing and sharpening using the same file. n Suitable for versatile use. Workpiece materials: steel, cast steel Applications: deburring, surface work, work on edges, sharpening, fine finishing PFERD VALUE ® :

Length [Inches]

Cross-section [Inches]

Cut and EDP number

Included handle EDP

Cross 1/single 2

With handle

16053 P

1 x 5/32

11146

File rasp Rectangular file, tanged, with different cuts on three sides and ergonomic file handle. Cross cut 1 on front side for roughing, rasp cut 1 on back side for rasping and one cut edge. Advantages: n For roughing and sharpening using the same file. n Recommended for versatile use. Workpiece materials: soft non-ferrous metal, wood, plastics, steel Applications: deburring, cutting out holes, surface work,

work on edges PFERD VALUE ® :

Length [Inches]

Cross-section [Inches]

Cut and EDP number

Included handle EDP

Cross 1/rasp 1

With handle

16056 P

25/32 x 13/64

11146

Page

Catalogue

16 1

American pattern files Special files

Farmer’s own rotary mower Rectangular file, tanged, single cut 2 on two sides, with rounded, uncut narrow edges and ergonomic file handle. Often referred to as a lawnmower file. Advantages: n Long service life. n High surface quality with optimum cutting performance. Workpiece materials:

steel, cast steel Applications: deburring, sharpening PFERD VALUE ® :

Length [Inches]

Cross-section [Inches]

Cut and EDP number

Included handle EDP

Single 2

With handle

17125 P

15/32 x 1/8

11146

Fitter’s file Rectangular file with different milled cuts, tanged and with ergonomic file handle. Straight cut with chip breaker on front side, radial cut on back side, uncut edges. Advantages: n Extremely robust design. n Ideal for versatile use. Workpiece materials: aluminum, soft non-ferrous metal, wood, plastics, steel, cast steel Applications: deburring, work on edges, surface work, roughing PFERD VALUE ® :

Length [Inches]

Cross-section [Inches]

Cut and EDP number Radial 1/straight 2

Included handle EDP

With handle

15/32 x 1/8

16058

11146

1 17 Catalogue Page

American pattern files Key files

Key files are small files for light, delicate filing tasks, especially in tool- and die-making. Also commonly used on locks and keys, they are well-suited for electricians, mechanics and anyone engaged in precision work. Advantages: n Ideal for a wide range of delicate and light filing tasks. Workpiece materials: n Aluminum n Copper n Brass n Zinc n Grey cast iron n Steels up to 370 HV (38 HRC) n Cast steel Applications: n Deburring n Surface work n Work on edges (chamfering, rounding) n Sharpening n Finishing Ordering notes: n PFERD key files are available in industrial packaging without handle or in POP packaging with wooden handle.

Accessories: PFERD offers a practical quick- mounting handle for key

files. File tangs are reliably clamped by simply twisting the two halves of the handle. For ordering >Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45 Page 46 Page 47 Page 48 Page 49 Page 50 Page 51 Page 52 Page 53 Page 54 Page 55 Page 56 Page 57 Page 58 Page 59 Page 60 Page 61 Page 62 Page 63 Page 64 Page 65 Page 66 Page 67 Page 68 Page 69 Page 70 Page 71 Page 72 Page 73 Page 74 Page 75 Page 76 Page 77 Page 78 Page 79 Page 80 Page 81 Page 82 Page 83 Page 84 Page 85 Page 86 Page 87 Page 88 Page 89 Page 90 Page 91 Page 92 Page 93 Page 94 Page 95 Page 96 Page 97 Page 98 Page 99 Page 100 Page 101 Page 102 Page 103 Page 104 Page 105 Page 106 Page 107 Page 108 Page 109 Page 110 Page 111 Page 112 Page 113 Page 114 Page 115 Page 116 Page 117 Page 118 Page 119 Page 120 Page 121 Page 122 Page 123 Page 124 Page 125 Page 126 Page 127 Page 128 Page 129 Page 130 Page 131 Page 132 Page 133 Page 134 Page 135 Page 136 Page 137 Page 138 Page 139 Page 140 Page 141 Page 142 Page 143 Page 144 Page 145 Page 146 Page 147 Page 148 Page 149 Page 150 Page 151 Page 152 Page 153 Page 154 Page 155 Page 156 Page 157 Page 158 Page 159 Page 160 Page 161 Page 162 Page 163 Page 164 Page 165 Page 166 Page 167 Page 168 Page 169 Page 170 Page 171 Page 172 Page 173 Page 174 Page 175 Page 176 Page 177 Page 178 Page 179 Page 180 Page 181 Page 182 Page 183 Page 184 Page 185 Page 186 Page 187 Page 188 Page 189 Page 190 Page 191 Page 192 Page 193 Page 194 Page 195 Page 196 Page 197 Page 198 Page 199 Page 200

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