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FOR WHERE IT REALLY MATTERS SPP PUMPS ENGINEERING SERVICES
LEARN MORE ABOUT OUR ENGINEERING SERVICES
CONTENTS:
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OVER 130 YEARS’ EXPERIENCE
OUR ENGINEERING SERVICES CAPABILITIES
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ENGINEERING SERVICES A Z
SERVICE CENTRES
FIELD SERVICE ENGINEERING SUPPORT
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ABOUT SPP PUMPS SPP Pumps Ltd has led the design and manufacture of centrifugal pumps and engineered pumping solutions for over 130 years. A global company, SPP Pumps operates R&D, manufacturing, test facilities and service sites in the UK, USA, India, France, South Africa, UAE and Egypt, and local sales o ces in Singapore, Italy, Poland, Holland and The Czech Republic. Over 500 sta , including 50 specialist engineers, ensure round-the-clock advice and support for critical pumping operations.
FIXED FIRE PROTECTION EQUIPMENT
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ENGINEERING SUPPORT
RE ENGINEERING
VALVE AND PUMP REFURBISHMENT
ENERGY
GENUINE OEM PARTS
SPP PUMPS ACCREDITATIONS
SPP PUMPS CONTACT DETAILS AND GLOBAL LOCATIONS
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1901 The Company moved from London to new premises in Reading, UK and expanded rapidly.
OVER 130 YEARS’ EXPERIENCE SPP Pumps has led the design and manufacture of centrifugal pumps and engineered pumping solutions for over 130 years.
1961 Pulsometer Engineering joined Sigmund Pumps of Gateshead making one of the largest pump companies in Europe, known as Sigmund Pulsometer Pumps, SPP for short. 1986 SPP Pumps acquired Henry Sykes plc adding the famous ‘Sykes’ pumps to its range. The Sykes facility was completely redeveloped and in 1987 all manufacturing was moved to Coleford, in the West of England, where it is today. 1875 - 1878 Founded in 1875, a British Engineer bought the patent rights of the Pulsometer Pump from an American, Thomas Hall. “The Pulsometer Engineering Company Ltd”was born. From this came the birth of the Company as it is known today. 1989 After a brief period of ownership by the Braithewaite Group, SPP Pumps was acquired by the TBG group in 1989 as part of Sterling Fluid Systems.
2003 - PRESENT SPP Pumps was acquired by Kirloskar Brothers Ltd, India in 2003. SPP Pumps launched the Lowest Life-Cycle Cost Series pumps in October 2004 in order to match the requirements of the 21st Century Industrial &Water Utility customers. SPP Pumps’ global expansion programme has created its new Engineering Services Division. Embracing the latest in technology to deliver the next chapter in its success. SPP Pumps plans further facilities at Coleford and modernised service centres to support future customer demands. Increased manufacturing capacity and a larger labour force are also part of the vision.
SPP Pumps continues to evolve
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OUR ENGINEERING SERVICES CAPABILITIES
• Performance Testing • MIG/TIG/Oxy Acetylene & Spiral Welding • E ciency & Protective Coatings • Monitoring and Route Cause Analysis • CFD Analysis • Site Installation and Commissioning • Design Upgrades • Fire Pump Service Contracts
• Replacement Specialist Pumps • Pumps up to 20 tons • Testing • Rotating Equipment Repairs • Pump Upgrades and Re Rating • Valve Repairs, Certi cation and Test • Machined Spares and Shafts • Field Service Support (On & O shore) • Machining Facilities • Reverse Engineering & Casting • Energy Audits • Valves up to 72inch
Contact us to discuss your speci c requirements, we look forward to your call.
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ENGINEERING SERVICES A Z
The list below illustrates our engineering services capabilities, but it is not exhaustive. We welcome an opportunity to discuss your speci c requirements, so please contact us for further information.
• 3D sand casting • Alignment • API pump refurbishment • Autoprime service and repair • Balancing • Boiler feed pump repair • Bearing upgrades and replacement • Clean water pumps and equipment service • Coatings for structural integrity • Coatings for energy saving • Computational design • Condensate pump repair and refurbishment • Condition monitoring reporting • Coordinate measuring • Commissioning • Descote Valves only approved UK service partner • Design services • Diesel engine repair • Diesel engine service • Dirty water pumps and equipment service • Dry well pumps and equipment • Electric motor renewal and repair • Emergency response and call out plans • Engineering support • Energy audits • Field service • Fire protection equipment repair and service • Fire pump starter repair and service • Frameworks • Gearbox repair • Hydraulic re-rating or de-rating
• Installation, de-installation • Laser alignment • Laser scanning • Machining services • Material upgrades • Mechanical seal upgrades • Mobile eld service engineers • Multi stage pump repair • Preventative maintenance planning • Pumps up to 20 tonnes • Re-engineering facilities • Regional service centres • Repair and emergency support • Rotary equipment service and repair • Route cause analysis • Service contracts • Self-priming pump repair and service • Shaft turning up to 2.5m long / 200mm diameter shafts • Spiral welding and repairs • Submersible pump service and repair • Testing and certi cation equipment and materials • Training • Upgrades • Valve repair and service • Valve replacement • Valves up to 1,800mm • Vertical boring up to 1,200mm • Vertical pump repair • Warranty support • Weld repairs • Wet well pumps and equipment
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SERVICE CENTRES CONVENIENT, REGIONAL CAPABILITY
SPP Pumps operates ve regional service centres across the UK. All ISO 9001 approved, every facility provides full repair and reconditioning services with machine tools on-site. Serving challenging industry applications across oil and gas, water, power generation, construction, mining and re protection, SPP Pumps delivers a wide range of support customers can depend on. With a passion for achieving optimum performance, quality and reliability, the SPP Pumps Engineering Services team provides acclaimed expertise, diagnostics and solutions the world over. Through a network of service centres, SPP Pumps embraces new technology and utilises its skilled sta and equipment to repair or refurbish any piece of rotating equipment - no matter what make or model. From a routine service replacement to a total re-rating of the equipment to suit the ever changing demands on rotating equipment. Our experienced engineers are on hand to provide detailed reporting and upgrades to provide energy and longevity upgrades to your existing equipment.
ROTARY EQUIPMENT INCLUDING:
• Pumps up to 20 tons (SPP Pumps and non-SPP Pumps types) • Valves: up to 72 inch (All makes and types) • Fire pump set repair and service (Diesel and electric sets)
• Specialist coatings • Specialist materials • Specialist upgrades • Re-engineering
COATINGS: ENHANCING LIFETIME PERFORMANCE
SPP Pumps has wide experience of applying specialist coatings to repair, protect and improve the longevity of existing and newpump casings, valves and pipes. Coatings can even enhance the structural integrity of critical equipment. Working closely with Belzona Polymeric, experienced technicians provide inhouse as well as on-site repair.
Internal coatings can change turbulent ows into more e cient Laminar ows. Using coatings when repairing worn and damaged equipment can signi cantly reduce energy costs. Other specialist coating types can provide a higher tolerance to cavitation compared to metal lled epoxies and polyester glass- ake systems. From energy e cient applications to the toughest of ceramic coatings, we have the experience within our service centres to provide you with the correct coating application for your speci c requirements.
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SPECIALIST MATERIAL UPGRADES ENHANCING LONGEVITY AND COST OF OWNERSHIP
material upgrades for your application. Frommetallic to the latest in Polymer upgrades we have the inhouse design capability to enhance your equipment’s life cycle.
Material choice fundamentally a ects the longevity and cost of ownership of rotating equipment. With a depth of experience of both metallic and non-metallic substrates, SPP Pumps can provide you with the engineering expertise to choose the best
ENGINEERING SERVICES RERATING OPTIMISING SYSTEM ENERGY AND LONGEVITY
High Temperature Rise
Low Flow Cavitation
Low Bearing and Seal Life
BEST EFFICIENCE POINT (BEP)
Reduced Impeller Life Suction Recirculation Discharge Recirculation
Low Bearing and Seal Life
Cavitation
SPP Pumps’ re-rating service can substantially reduce energy bills, as well as reducing equipment life cycle costs. The graph clearly shows what happens either side of a pumps best e ciency point. Many pumps are over-rated at the initial design stage. When a pump is subsequently in use, it is then over-speci ed for the actual system demand. When a pump
operates below its Best E ciency Point, it wastes costly energy. Excess, unused capacity comes at a price. Working closely with our Energy division, SPP Pumps service centres re-rate pumps to ensure Best E ciency Point operation for the system, saving substantial costs and increasing service life. Following re-rating, we test every pump at our test facility as proof of the upgrade and con rm the energy savings in monetary terms.
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ENGINEERING SERVICES GLOBAL FIELD SUPPORT
SPP Pumps eld service engineers provide on-site response worldwide. Be it installing, commissioning, testing or remedial repair tasks, a specialist, hand-picked team can be mobilised within a matter of hours to service SPP Pumps or third-party products. All our eld services engineers are fully conversant with the latest Health & Safety best practice, including the specialist demands surrounding re pump systems, water installations, and oil and gas installations, both on and o shore. Increasingly, customers are also contracting SPP Pumps engineers to ensure their rotating equipment and systems are correctly installed and commissioned - maintaining warranty cover and reducing the risk of premature failure or down-time.
SERVICE CONTRACTS AND FRAMEWORKS To ensure the most appropriate, best-value eld service response, SPP Pumps o ers both xed and exible framework agreements. Tailored to the speci c application and plant equipment, negotiated agreements provide a way to customise service levels and agree Key Performance Indicators and Quality Improvement criteria. We work in partnership to extend the service life of equipment, focusing on reducing energy use and total life cycle life cost. From the highest level Framework to local single plant contracts for total service or equipment monitoring, SPP Pumps has a eld service contract to allow you to concentrate on driving your business.
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MAINTENANCE AND REPAIR
FAILURE ELIMINATION
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REACTIVE
PLANNED
PREDICTIVE
ELIMINATION
PARTNERING
Repair after it breaks
Repair before it breaks
Repair just in time
Don’t repair. Eliminate root cause
Asset Optimisation
SERVICE AGREEMENTS AND CONTRACTS TAILORED TO REDUCE MTBF
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FIXED FIRE PROTECTION PUTTING SAFETY FIRST
Fixed Fire protection systems ensure critical water delivery for sprinkler systems, hydrant systems, deluge systems and water curtains. Providing fully compliant new equipment and approved source certi cated aftermarket engineering maintenance and support, SPP Pumps safeguards some of the world’s most iconic buildings and structures.
SPP Pumps Engineering Services provides lifetime support globally both for its own products and those from other manufacturers. Our xed re protection o er includes: • Spares supply • Testing • Emergency repairs, • Planned contractual maintenance • Product training • Technical performance analysis • Inspection and reporting • Diesel engine replacements and upgrades • Control cabinet upgrades and repair
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TESTING: PROVEN INTEGRITY TO ‘AS NEW’ STANDARDS
Every new and reconditioned pump is tested in SPP Pumps’ own extensive facility. Rigorous duty tests, are often witnessed by customers and contractors. Testing can be performed on both electric motor driven as well as diesel pumps.. With a 1.2 million litre well six metres deep, engineers can test pressures up to 50 bar; ows up to 2000 l/s; and at 50Hz powers up to 800kW at 415V and 2MW at 11kV, 10kV, 6.6kV, 5kV, 3.3kV - with generators available for even higher powers or voltages.
HYDRAULIC MODELLING & COMPUTATIONAL FLUID DYNAMICS (CFD) ANALYSIS OPTIMISING PUMP PERFORMANCE
Hydraulic modelling allows SPP Pumps’ engineering team to analyse and optimise any pump design to improve e ciency and performance. Computational Fluid Dynamics (CFD) analysis software predicts and veri es ow patterns across alternative designs – for instance impeller blade shapes and hydraulic passages. Pump sumps and intakes can be optimised to nd any vortex formations, air entrainment and to reduce swirl angles at the pump inlet. Reducing cavitation and allowing the pump to operate closer to its best e ciency point increases the life of the equipment. CFD analysis tools also predict pump performance, NPSHr and any cavitation before parts are manufactured. As well as developing new designs, the process is also used to re- engineer existing equipment to meet new demands. Cutting-edge tools available to SPP Pumps engineers include: • PTC Creo Parametric 3D modelling software - generates hydraulic shapes for new designs or for reverse- engineered parts created from scanned >Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16
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