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2945D 2965D Combined 3PL Rigid Speedtiller Operator Manual
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2945D-2965D 3PL RIGID SPEEDTILLER
OPERATOR & SAFETY MANUAL
MODELS: 2945D,2950D,2955D,2960D & 2965D
74 Young Rd | PO Box 340, Cowra, NSW 2794 | AUS
© K-Line Ag 2021
1
2945D - 2965D 3PL SPEEDTILLER
OPERATOR & SAFETY MANUAL
Wou ld you l i ke a copy of th i s manual emai l ed to you?
Send your reques t to mar ket i ng@k- l i ne . net .au or scan here :
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2945D - 2965D 3PL SPEEDTILLER
OPERATOR & SAFETY MANUAL
Dear Customer
Thank you for purchasing a Three Point Linkage Speedtiller made by K-Line Industries. We would like to assure you that you have made a good choice, and will be able to rely on this high quality piece of equipment. We ask you to follow the user’s instructions closely, as this will ensure that you experience the benefits of using the machine without experiencing the unnecessary down time caused by misuse. When you receive the machine, make sure that it has not been damaged during transportation and that no parts are missing. Contact your dealer immediately if any parts are missing. Ensure that all components are correctly adjusted. The return of the Warranty Registration Form Page 51 will enable a prompt and efficient identification of your Speedtiller and attention to any concern you may have. Before operating PLEASE TAKE THE TIME TO LEARN the process of operation. Do not take the unit for granted; ease into becoming familiar with your new equipment. The operator should be a responsible adult familiar with farm machinery and trained for this purpose. Do NOT allow persons to operate or assemble the unit until they have read this manual and understand how to use this machine, and observe the safety precautions. Never exceed the limits of this machine. If its ability to do a job, or to do so safely, is in question - DO NOT TRY IT.
DO NOT attempt to operate this equipment under the influence of drugs or alcohol.
Remember - Your best assurance against accidents is a careful and responsible operator.
If you have any questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or be free to phone us on our free call number:
AUS - 1800 194 131
The team here at K-Line Agriculture trust you enjoy a good season and prove the benefits of owning and operating a quality machine that is built to perform.
Signed:
David Larsen National Operations & Development Manager, K-Line
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2945D - 2965D 3PL SPEEDTILLER
OPERATOR & SAFETY MANUAL
OP & SAFETY MANUAL Table Of Contents CUSTOMER LETTER 3 LEGAL DISCLAIMER 5 SPECIFICATIONS 5
Front Disc Standard Factory Setting
27 28 28 28 29 30 31 32 32 32
Adjustment Procedure Side Coulter Adjustment Excessive Trash Conditions
Useful Hints
INTRODUCTION
6
Performing Maintenance
Availability Of Genuine Parts
6 6
Maintenance & Safe Procedures
Identifying The Machine Tractor Requirements
After Delivery Check List
6 6
Wheel Bearings
Definitions Used In This Manual
Lubrication Of Heavy Duty Rear Roller Bearings
RISK MANAGEMENT
7-9
EXPLODED VIEWS
33-40
Identifying Hazards
7 7 7 7 8
Risk Assessment
Speedtiller Jump Arm Assembly
33 34 35 36 37 38 39 40
Risk Control
Disc Arm Bearing
Monitor & Review Control Measures
Side Coulter
Risk Assessment Score Chart
Adjustable Extension Deflector 60mm Roller Bearing Shaft
Risk Assessment Table
9
SAFETY
10-22
Peer Roller Bearing
Important Notice (MUST READ)
10 11 11 12
Bolt - On Roller Pin/Hub Heavy Duty Roller Bearing
Safety Alert Symbol
Signal Words
Safety Decals & Placement
Rear Roller Bearing Fitting Instructions
41
Safety Decals
13-16
Logo Srickers & Placement
17 18 19
Bolt Torque Tables
42-43
Safety Sign Care
Priming Hydraulic System Hydraulic System Failure Hooking/Unhooking To Tractor
TESTIMONIAL PERMISSION FORM 45-46
20 21 22
WARRANTY Warranty Letter
49-53
Transport/Roading
48 51 53
Warranty Registration Form Warranty Request Form
FIELD OPERATION Speedtiller Start-Ups
23-32
23 24 25
Speed Range
Tracking Adjustments
Front Disc Gang Lateral Positioning
26-28
END OF DOCUMENT
56
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2945D - 2965D 3PL SPEEDTILLER
OPERATOR & SAFETY MANUAL
LEGAL DISCLAIMER LAST UPDATED: 27/07/21
The information contained in the K-Line Industries Pty Ltd (also trading as “K-Line Ag” and “K-Line Agriculture”) manual is for general information purposes only. K-Line Industries Pty Ltd assumes no responsibility for errors or omissions in the contents of the book. In no event shall K-Line Industries Pty Ltd be liable for any special, direct, indirect, consequential, or incidental damages or any damages whatsoever, whether in an action of contract, negligence with the use of the Service or the contents of the Service. K-Line Industries Pty Ltd reserves the right to make additions, deletions, or modification to the contents of this manual at any time without prior notice.
SPECIFICATIONS
RIGID MODEL SIZES
2945D
2950D
2955D
2960D
2965D
OPERATING WIDTH APPROX.
4.5M (14.8 FT)
5.0M (16.4FT)
5.5M (18.0FT)
6.0M (19.7FT)
6.5M (21..3FT)
156-200KW 210-270HP
186-209KW 250-280HP
260-290KW 190-220HP
224+ KW 300+ HP
254+ KW 340+HP
TRACTOR POWER RANGE
NUMBER OF DISCS
36
40
44
48
52
SPEEDTILLER WEIGHT DEPENDING ON ROLLER ETC.
3472KGS (7656LBS)
4350KG (9592LBS)
4188KGS (9235LBS)
4900KGS (10805LBS)
5004KGS (11034LBS)
TOWING TRANSPORT HEIGHT
-
-
-
TRANSPORT HEIGHT
1.35M (4.4FT)
1.4M (4.6FT)
1.4M (4.6FT)
1.4M (4.6FT)
1.4M (4.6FT)
TRANSPORT WIDTH
4.8M (15.7FT)
5.4M (17.7FT)
5.8M (18.9FT)
6.3M 20.7FT)
6.8FT (22.3M)
TRANSPORT LENGTH
2.4M (7.9FT)
2.4M (7.9FT)
2.4M (7.9FT)
6.3M (20.7FT)
2.4M (7.9FT)
Figure 1
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2945D - 2965D 3PL SPEEDTILLER
OPERATOR & SAFETY MANUAL
AFTER DELIVERY
When you receive themachine, make sure that it has not been damaged during transportation and that no parts are missing. Only by giving us immediate advice can the necessary replacement parts be obtained. Ensure that all components are correctly adjusted.
GENUINE PARTS
K-Line spare parts and accessories have been specifically designed and developed for the machines produced. We would call your attention to the fact that non-genuine parts and accessories are not recommended by K-Line. The use of such replacement parts frees K-Line from all liability and makes the warranty void. The installation and/or use of non-genuine parts may, because of technical characteristics of construction, modify or influence the performance of the machine negatively.
IDENTIFYING THE MACHINE FOR REQUESTING SPARE PARTS
The machine is identified by the serial number on the metal plate on the machine. When requesting spare parts or maintenance service, please indicate the model and number of your equipment to ensure prompt and efficient attention.
TRACTOR REQUIREMENTS
10-14 Horsepower x width of machine in feet 25-35 Kilowatt x meter width of machine in meters Tractor weight must be same as or greater than the towed unit.
Hydraulic valves
1 x double spool (optional) 2800 PSI approximately
Hydraulic operating pressure
DEFINITIONS USED IN THIS MANUAL
DISC ARM IDENTIFICATION (REAR VIEW)
VIEW FROM REAR OF MACHINE
FRONT ARM
REAR ARM
BOLT TENSION
Top plate bolt tension 200ft lbs/271Nm
Disc bolt tension 250ft lbs/340Nm
Figure 2
Figure 3
Figure 4
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2945D - 2965D 3PL SPEEDTILLER
OPERATOR & SAFETY MANUAL
R I S K M A N A G E M E N T
Risk management is the process of finding out what may cause an injury, deciding what may happen as a result, and doing something about it.
The steps of risk management are: • Identify the hazards to workplace health and safety arising from work activities • Assess the risks
• Determine and implement control measures to reduce risk • Monitor and review the effectiveness of the control measures IDENTIFYING HAZARDS
Prior to commencing work, all hazards related to the work tasks should be identified. The selection of the appropriate work procedure(s) will depend on the type of work procedure(s) and hazards involved. Regular safety inspections will also identify hazards and ensure that control measures are in place. RISK ASSESSMENT Risk assessment allows appropriate control measures to be developed. Once hazards have been identified, they should be assessed in terms of their potential to do harm. To assess risk, consideration should be given to probability and consequences. (SEE RISK ASSESSMENT SCORE CHART - Pg 8). RISK CONTROL Risk control is the process of eliminating or reducing risk factors. Control measures should be chosen and implemented to eliminate or reduce risk as far as practicable. When deciding on the most appro- priate measures to use, practicality and acceptance of the control measures should be considered. Safe Working Procedures will be developed for all high – medium risk hazards. MONITOR AND REVIEW CONTROL MEASURES The risk identification, assessment and control process requires regular monitoring to ensure the implemented control measures perform as originally intended and continue to prevent or adequately control the risk of injury or incident. Control measures should also be checked carefully to ensure that new hazards are not created, directly or indirectly, by the original control measures.
7
2945D - 2965D 3PL SPEEDTILLER
OPERATOR & SAFETY MANUAL
R I S K A S S E S S M E N T S C O R E C H A R T
Figure 5
AT ALL TIMES COMPLY WITH RECOMMENDATIONS AND REQUIREMENTS OF THE MANUFACTURER AND THE ENVIRONMENTAL PROTECTION AUTHORITY
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2945D - 2965D 3PL SPEEDTILLER
OPERATOR & SAFETY MANUAL
CONT I NUED
R I S K A S S E S S M E N T
REVISED RISK SCORE
RISK SCORE
CODE
HAZARDS
CONTROL
ADJUSTING & CLEANING MUST ONLY BE DONE WHEN MACHINE IS LOWERED OR IN TRANSPORT POSITION AND ONLY AFTER ALL CHAINS AND BOLTS HAVE BEEN CHECKED FOR TIGHTNESS & WEAR IN THE LOWER POSITION. ENSURE JACK IS INSTALLED CORRECTLY & JACK RECEIVES REGULAR MAINTENANCE. KEEP FEET AND BODY CLEAR WHEN OPERATING. ENSURE NO PERSONNEL ARE BETWEEN TRACTOR & IMPLEMENT WHEN HITCHING/ UNHITCHING TRACTOR TO IMPLEMENT MACHINE MUST BE LOWERED INTO WORKING POSITION USING SUITABLE LIFTING EQUIPMENT BEFORE PRIMING IS EFFECTED. PRIME BY SLIGHTLY LOOSENING FITTING/S INTO CYLINDERS AND OPERATING TRACTOR HYDRAULICS TO ACHIEVE FULL UNINTERRUPTED TRAVEL OF CYLINDER SEVERAL TIMES TO BLEED AIR. THEN RE-TIGHTEN HYDRAULIC FITTINGS ENSURE JACK(S) ARE CORRECTLY POSITIONED AND TAKING WEIGHT BEFORE REMOVING DRAWBAR PIN. STICKERS WARN OPERATOR MAINTAIN REGULAR CHECKS ON HYDRAULIC SYSTEM FOR WEAR & CHECK ALL FITTINGS ARE SECURE ENSURE TRACTOR OIL FLOW IS LIMITED TO REDUCE FALLING SPEED OR DO NOT INTERRUPT MACHINE FALLING UNTIL MACHINE IS FULLY IN LOWERED POSITION SAFETY PINS MUST BE PUT IN PLACE AS SOON AS MACHINE IS PUT IN TRANSPORT POSITION AND IF TRAVELLING ON PUBLIC ROADS TO DISCONNECT HYDRAULICS FROM TRACTOR
CRUSHING - WHEN ADJUSTING AND CLEANING, AS MACHINE MAY DROP WITHOUT WARNING
5
1(A).
1
CRUSHING - IMPROPER USE OF JACK
1(B).
1
5
CRUSHING - WHEN HITCHING TRACTOR
1(C).
2
5
CRUSHING - PRIOR TO PRIMING HYDRAULIC SYSTEM, AS MACHINE MAY DROP WITHOUT WARNING
1(D).
1
5
SUDDEN LIFT OR DROP OF DRAWBAR, CAUSING SEVERE INJURY IF MACHINE BECOMES UNHITCHED PENETRATION OF OIL - BROKEN OR BADLY MAINTAINED HYDRAULIC LINES RUPTURE OF OIL LINES BY OVER PRESSURE WHEN MACHINE COMES TO SUDDEN STOP BEFORE FULLY LOWERED TO WORKING POSITION COLLISION - HYDRAULICS ACCIDENTALLY LOWERED WHEN MACHINE IS BEING OPERATED IN TRANSPORT
1(E).
1
5
2(A).
2
5
2(B).
2
5
1
5
3.
Figure 6
ALL HAZARDS & RISKS ARE CONTROLLED THROUGH SAFE WORKING PROCEDURES & ADEQUATE SIGNAGE
9
2945D - 2965D 3PL SPEEDTILLER
OPERATOR & SAFETY MANUAL
It is the responsibility of the operators to: Read and understand your manual. Take time to familiarize yourself with the operation of this machine, particularly the safety signs and devices fitted to this machine.
USE OF MACHINE BEYOND ITS LIMITS OR INTENT OF OPERATION WILL VOID WARRANTY.
Slow down in terrain such as rocks, or other difficult operating conditions.
I MPORTANT NOT I C E
• Safe work procedure analysis must be performed before attempting to assemble this machine.
• Do not attempt to operate this equipment under the influence of Drugs & Alcohol. • K-Line Ag can not be held responsible for any injury, death or property damage in the process of assembling this machine.
For further information please contact :
AU: 1800 194 131
• Ensure hydraulic system is fully primed. Pg 19
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2945D - 2965D 3PL SPEEDTILLER
OPERATOR & SAFETY MANUAL