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Bunzl Safety_Materials Handling

MATERIALS HANDLING

2017 EDITION

3S Industrial Manual Lever Blocks Model: 3S Capacities: 250kg to 6 tonne CHAIN & LEVER BLOCKS Grade 80 Lifting Chain & Fittings

Contents

The 3S Industrial Manual Lever Blocks have many features including the following: Features • Heavy duty, available in 250kg to 6 tonne capacity • Ergonomic and heavy free knob to ensure easy and convenient handling

• Beaver ‘ID’ plates and rivets are supplied in stainless steel (a non conductive material) in order to avoid dangerous sparking, making them ideal for underground mining • A comprehensive range of spare parts are available, complete with full repair facilities and re-testing to Australian Standard specifications.

3 4 5 8 9

// Chain & Lever Blocks

• Lever blocks are a versatile lifting & tensioning device

// Beaver 3S Industrial Manual Lever Blocks

• Machined and heat treated gears, offering better durability and longer life cycle • Every Beaver 3S industrial lever block is operationally tested to its rated capacity and is supplied with a Beaver test certificate, relating to its stamped identification side plate

// Beaver 3S Industrial Manual Lever Blocks - With Overload Protection

widely used in rigging, construction & mining

6-7

//

Beaver 3S Industrial Chain Blocks

// Beaver 3S Industrial Manual Chain Blocks - With Overload Protection // Beaver 3S Industrial Chain Blocks & With Overload Protection

• Lever blocks can be used in any direction, but must be in a straight line • The Beaver lever block has a chain guide fitted in order to

10-13 // 14-16 //

Liftall 3G-V Industrial Lever & Chain Blocks

Pacific Vital Chain & Lever Blocks PWB Anchor M3 Chain Blocks Push & Geared Girder Trolleys Pipe Trolleys & Girder Clamps Electric Chain Hoists & Trolleys Permanent Magnet Lifters

17 18

//

// Trolleys & Clamps

18-22 // 23-27 // 28-37 // 38-39 // 40-47 // 28

stop the load from jumping out of the pockets on the load sprocket

// Hoists

• The Beaver 3S industrial chain lever block mechanism and gears are enclosed in a robust all steel compact shell • The load chain is made of high resistance, Grade 80 alloy steel, black finish, heat treated, calibrated and marked according to International Standards ISO 3077 and ISO 1834 • All Beaver lever block gears are fitted with industrial roller bearings • The short arm lever and the gear ratio allows minimum effort to raise maximum load with maximum security • The top and bottom hooks come complete with cast latches • Top and bottom hooks are fitted with ball bearings to allow rotation under load

Pneumatic (Air) Hoists

48

// Winches

48-51 //

Electric Winches

52

//

Air Winches

53-55 //

Hand Winches

56 57 60 61 62 63 63

// Digital Load Cells

// Materials Handling Equipment Horizontal & Vertical Plate Clamps

57-59 //

// // // // //

Hand Operated Sheave Blocks Heavy Duty Snatch Blocks

Gunnebo Snatch Blocks Wire Rope Hoists Concrete Clutches Lifting Tong & Clamps

64-65 //

66

//

Pipe Lifters

67-70 //

Hand Pallet Trucks & Trolleys

71

// Manufactured & Engineered Products

71-74 // 75-77 // 78-80 // 81-83 // 84-86 // 77 //

Forklift Attachments

Goods Cages Pallet Hooks Work Cages

Storage Cages & Gas Cylinder Storage Spreader Beams, Bars & Systems

Only applicable to Lever Blocks 800kg - 9T Only applicable to Chain Blocks 500kg - 10T

2 | EMAIL [email protected] | bunzlsafety.com.au | CALL 1300 977 577

CALL 1300 977 577 | bunzlsafety.com.au | EMAIL [email protected] | 3

3S Industrial Manual Lever Blocks - WITH OVERLOAD PROTECTION Complies to AS1418.2

3S Industrial Manual Lever Blocks Complies to AS1418.2

Colour Coded to Match International Lifting Standards.

Colour Coded to Match International Lifting Standards.

Product Code

506025

506050

506080

506160

506320

506630

Rated Capacity (kg)

250

500

800

1600 Violet

3200

6300

Colour Code Standard Lift

Grey

Grey

White

Yellow

Brown

Product Code

507080

507160

507320

507630

507900

Metre

1.5 4.9 200 210

1.5 9.8 250 320

1.5

1.5

1.5

1.5

Rated Capacity (kg)

800

1600 Violet

3200

6300

9000

Test Load Headroom

KN

11.3 325 140

22.5 380 240

45

90

Colour Code Standard Lift

White

Yellow

Brown

Orange

H (mm)

480 320

620 340

Metre

1.5

1.5

1.5

1.5

1.5 135 700 360

Effort on lever to lift full load N

Test Load Headroom

KN

11.3 325 140

22.5 380 240

45

90

No. of load chain falls Diameter of load chain Length of Lever Handle

-

1 4

1 4

1

1

1

2

H (mm)

480 320

620 340

mm

6x18

8x24

10x30

10x30

Effort on lever to lift full load No. of load chain falls Diameter of load chain Length of Lever Handle

N

D (mm)

145

160

280 148

410 172

410 200 115 180

410 200 115 235

-

1

1

1

2

3

A B C E

87

100.5

mm

6x18

8x24

10x30

10x30

10x30

55.5

62.5

90

98

D (mm)

280 148

410 172

410 200 115 180

410 200 115 235

410 200 115 316

Dimensions mm

68 21

81

136

160

A B C E

24.5

30

35 11

40 21

50 31

90

98

Dimensions mm

Net Weight

kg

1.5

2.5

7

136

160

30

35 11

40 21

50 31

60 47

Net Weight

kg

7

250kg & 500kg

1.6 Tonne & 3.2 Tonne

6.3 Tonne

1.6 Tonne & 3.2 Tonne

6.3 Tonne

9 Tonne

4 | EMAIL [email protected] | bunzlsafety.com.au | CALL 1300 977 577

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3S Industrial Chain Blocks Model: 3S Capacities: 250kg to 10 tonne

3S Industrial Manual Chain Blocks Complies to AS1418.2

Chain blocks are designed for use on monorails, jibs fixed installations and for maintenance use. They are to be used for vertical lifts only. If they are side loaded or used horizontally, jamming of the loader chain and damage to the blocks may occur. Features

Colour Coded to Match International Lifting Standards.

Product Code

503025

503053

503103

503203

503303

503503

Rated Capacity (kg)

250

500

1000 Violet

2000

3000

5000

Colour Code Standard Lift

Grey

White

Green

Yellow

Red

Metre

1.5

3 1

3 1

3 1

3 2

3 2

• Beaver 'ID’ plates and rivets are supplied in stainless steel and non conductive material in order to avoid dangerous sparking, making them ideal for underground mining • A comprehensive range of spare parts is available, complete with full repair facilities and re-testing to Australian Standard specifications.

• Machined and heat treated gears, offering better durability and longer life cycle •  Superior Weston type friction braking system that works with load pressure and incorporates high strength twin synchronised

• Beaver 3S industrial chain blocks are colour coded to match international lifting standards for fast and accurate identification of WLL • The Beaver 3S industrial chain block has improved reinforced side covers, made from heavy duty steel to ensure full protection of the vital gears, shafts and bearings • The load chain is made of high resistance, Grade 80 alloy steel, black finish, heat treated, calibrated and marked according to International Standards ISO 3077 and ISO 1834 • All Beaver chain block gears are fitted with industrial roller bearings • Strong and engineering designed gear on ratchet gear part to ensure maximum performance and security

No. of load chain falls Effort to lift full load

-

1

kg

300

240 345

250 376

335 470

335 565

363 688

Headroom

H (mm) 230

Diameter of load chain

mm

4x12

5x15

6x18

8x24

8x24

9x30

A B C

110 100

132 148

151 172

175 210

176 230

189 280

Dimensions mm

18

28 11

32

36

46 29

46

Net Weight

kg

3.5

12.5

19.5

41.3

pawls for additional safety ensuring that it cannot be free wheeled, extending the product life

• The top and bottom hooks fitted with ball bearings to allow rotation under load • Every Beaver 3S industrial chain block is operationally tested to its rated capacity and is supplied with a Beaver test certificate, relating to its stamped identification side plate

250kg

500kg, 1 & 2 Tonne

3 & 5 Tonne

10 Tonne

Only applicable to Lever Blocks 800kg - 9T Only applicable to Chain Blocks 500kg - 10T

6 | EMAIL [email protected] | bunzlsafety.com.au | CALL 1300 977 577

CALL 1300 977 577 | bunzlsafety.com.au | EMAIL [email protected] | 7

3S Industrial Manual Chain Blocks - WITH OVERLOAD PROTECTION Complies to AS1418.2

3S Industrial Manual Chain Blocks Complies to AS1418.2

Colour Coded to Match International Lifting Standards.

Colour Coded to Match International Lifting Standards.

Product Code

508053

508103

508203

508303

508503

508603

Product Code

503056

503106

503206

503306

503506

Rated Capacity (kg)

500

1000 Violet

2000

3000

5000

10000

Rated Capacity (kg)

500

1000 Violet

2000

3000

5000

Colour Code Standard Lift

White

Green

Yellow

Red

Orange

Colour Code Standard Lift

White

Green

Yellow

Red

Metre

3 1

3 1

3 1

3 2

3 2

3 4

Metre

6 1

6 1

6 1

6 2

6 2

No. of load chain falls Effort to lift full load

-

No. of load chain falls Effort to lift full load

-

kg

240 345

250 376

335 470

335 565

363 688

380 765

kg

240 345

250 376

335 470

335 565

363 688

Headroom

H (mm)

Headroom

H (mm)

Diameter of load chain

mm

5x15

6x18

8x24

8x24

9x30

9x30

Diameter of load chain

mm

5x15

6x18

8x24

8x24

9x30

A B C

132 148

151 172

175 210

176 230

189 280

189 463

A B C

132 148

151 172

175 210

176 230

189 280

Dimensions mm

Dimensions mm

28 11

32

36

46 29

46

57

28

32

36

46

46

Net Weight

kg

12.6

14.8

23.6

37.2

54.5

Net Weight

kg

12.5

19.5

41.3

78.5

3S Industrial Manual Chain Blocks - WITH OVERLOAD PROTECTION Complies to AS1418.2

Colour Coded to Match International Lifting Standards.

Product Code

508056

508106

508206

508306

508506

508606

Rated Capacity (kg)

500

1000 Violet

2000

3000

5000

10000

Colour Code Standard Lift

White

Green

Yellow

Red

Orange

500kg, 1 & 2 Tonne

3 & 5 Tonne

10 Tonne

Metre

6 1

6 1

6 1

6 2

6 2

6 4

No. of load chain falls Effort to lift full load

-

kg

240 345

250 376

335 470

335 565

363 688

380 765

Headroom

H (mm)

Diameter of load chain

mm

5x15

6x18

8x24

8x24

9x30

9x30

A B C

132 148

151 172

175 210

176 230

189 280

189 463

Dimensions mm

28

32

36

46

46

57

Net Weight

kg

12.6

14.8

23.6

37.2

54.5

104.9

8 | EMAIL [email protected] | bunzlsafety.com.au | CALL 1300 977 577

CALL 1300 977 577 | bunzlsafety.com.au | EMAIL [email protected] | 9

3G-V Industrial Lever Block

LIFTALL 3G-V Industrial Lever Blocks with Safety Overload Clutch (Limiter) Model: 3G-V Capacities: 750KG to 9 tonne Our range of Liftall 3G-V Industrial Lever Blocks include built-in safety overload clutch (limiter) technology, meaning greater work safety when lifting or pulling. This range of Lever Blocks has been carefully developed to comply with Australian Standards. Features

with Safety Overload Clutch (Limiter) Complies to AS1418.2.

Product Code

505075VM 505150VM 505300VM 505600VM 505900VM

Rated Capacity (kg)

0.75

1.5

3

6

9

B

A

Colour

Orange

Orange

Orange

Orange

Orange

Test Load

(t)

1.125

2.25 1.5 335 234 7.1 152 128 295 256 1

4.5 1.5 450 363

9.0 1.5 542 370

13.5 1.5 645 420

A

B

Standard lift

(m)

1.5 295 140

Min. distance between two hooks (mm)

Efforts required at capacity

(N)

• Each 3G-V Industrial Lever Block is operationally tested to its rated capacity and is supplied with a test certificate

• All 3G-V Industrial Lever Block gears are fitted with industrial roller bearings • Incorporating a safety overload clutch (limiter) mechanism, an added safety precaution, as the handle cuts out at around 30% more than the rated WLL to prevent severe overloading of the lever block • The Overload Clutch therefore reduces downtime, repair costs and extends the service life of the lever block

• Heavy duty, available up to 9 tonne capacity, the 3G-V Industrial Lever Block is designed for a variety of applications in mining, heavy industry, major construction works and off shore exploration • The 3G-V Industrial Lever Block has all the features of the 3G lever blocks, with additional advantages • The load chain is Grade 80 Alloy Steel, black finish, heat treated, calibrated and marked according to Australian standard AS1418.2

D

No. of load chains

-

1 6

1 9

2 9

3

C

Diameter of load chain

(mm)

10

Dimensions Dimensions Dimensions Dimensions Dimensions

A (mm) B (mm) C (mm) D (mm) E (mm)

152 128 295 256

175 148 335 368

195 181 450 368

195 366 720 368

C

D

relating to its stamped identification side plate

B

A

26

26

38

37

64 43

9 tonne

• Precision engineered lower hooks with thrust roller bearings for trouble-free operation.

Weight

(kg)

7.7

10.6

20.0 750 KG

28.0

A

B

A

B

B

A

A

B

D

C

C

D

D

C

C

C

D

D

D

9 tonne

750 KG

A

B

A

B

9 tonne

1.5, 3 tonne

6 tonne

A

A

B

C

C

D

D

C

Precision engineered lower hooks with thrust roller bearings for trouble-free operation.

D

D

1.5, 3 tonne

6 tonne

1.5, 3 tonne

With Safety Overload Clutch

With Safety Overload Clutch

10 | EMAIL [email protected] | bunzlsafety.com.au | CALL 1300 977 577

CALL 1300 977 577 | bunzlsafety.com.au | EMAIL [email protected] | 11

Technical >Page 1 Page 2-3 Page 4-5 Page 6-7 Page 8-9 Page 10-11 Page 12-13 Page 14-15 Page 16-17 Page 18-19 Page 20-21 Page 22-23 Page 24-25 Page 26-27 Page 28-29 Page 30-31 Page 32-33 Page 34-35 Page 36-37 Page 38-39 Page 40-41 Page 42-43 Page 44-45 Page 46-47 Page 48-49 Page 50-51 Page 52-53 Page 54-55 Page 56-57 Page 58-59 Page 60-61 Page 62-63 Page 64-65 Page 66-67 Page 68-69 Page 70-71 Page 72-73 Page 74-75 Page 76-77 Page 78-79 Page 80-81 Page 82-83 Page 84-85 Page 86

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