Training - Roll Handling

Training - Roll Handling

Roll Handling

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R o l l H a n d l i n g A fast-growing trend

Most of the end products come from a roll (e.g. paper,

Safe handling and ergonomics are at the core of corporate policies and regulations

Manufacturers need equipment to facilitate and increase the operator’s productivity

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packaging, fabrics, polyethylene, etc)

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R o l l H a n d l i n g How to handle a roll?

Traditional handling

Innovative handling

Low costs of purchase and maintenance

High costs of purchase and maintenance

Maximum flexibility in tight spaces

Low flexibility in tight spaces

No license required

Forklift or crane license is required

Ergonomic and safe use of the unit

Autonomous handling of the load

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R o l l H a n d l i n g Innovative handling

O D C l a m p

I D M a n d r e l

C r a d l e F o r k s

P r o b e

C r a d l e

S h a f t H a n d l e r

V - c r a d l e p l a t f o r m

U p e n d e r

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R o l l H a n d l i n g OD Clamp

Application:

• Take and rotate the reel from vertical to horizontal position

• Load the reel into the unwind machine

• Remove the full reel off the wind machine and stack it on pallet

Handling possibilities:

• From pallet

• From floor (straddle legs)

• From machine

Strenght points:

• High efficiency and productivity

• Easy and intuitive to use

F r o n t r o t a t i o n

S i d e r o t a t i o n

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R o l l H a n d l i n g OD Clamp

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R o l l H a n d l i n g ID Mandrel

Application:

• Take and rotate the reel from vertical to horizontal position by gripping the core

• Load the reel into machine

• Palletize the reel

Strenght points:

• Avoids damage to the reel

• Wider range of diameter (OD)

Handling possibilities:

• From pallet

• From floor (straddle legs)

• From machine

Rotation:

Mandrel retract:

• Hydraulic

• Manual

• Manual

• Electric

M a n u a l r o t a t i o n

H y d r a u l i c r o t a t i o n

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R o l l H a n d l i n g ID Mandrel

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R o l l H a n d l i n g Cradle forks

Application:

• Transport reels through the facility

• Place/remove reels into machine

• Store reels and shafts on rack

Strength points:

• Adaptability to a wide OD range

• Ease of use

Handling possibilities:

• From floor

• From pallet (V-end cradle forks)

• From rack (V-end cradle forks)

C r a d l e f o r k s ( f o r r o l l )

V - e n d c r a d l e f o r k s ( f o r s h a f t )

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R o l l H a n d l i n g Cradle forks

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R o l l H a n d l i n g Probe

Application:

• Transport and stack reels and coils

Strenght points:

• Flexibility and speed of stacking

Handling possibilities:

• From pallet

• From floor (straddle legs)

• From machine or rack

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R o l l H a n d l i n g Probe

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R o l l H a n d l i n g Cradle

Application:

• Feed up winding and unwinding machines

Strength points:

• Flexible, safe and easy to use

Handling possibilities:

• From floor

• From pallet (straddle legs)

• From a machine

F i x e d c r a d l e w i t h h y d r a u l i c l i p

L V - T i l t i n g c r a d l e

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R o l l H a n d l i n g Cradle

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R o l l H a n d l i n g Shaft handler

Application:

• Remove the shaft off the roll

• Put the shaft in position

Strength points:

• Ergonomic, safe and easy to use

Handling possibilities:

• From the core of the reel

• From the shaft holder

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R o l l H a n d l i n g Shaft handler

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R o l l H a n d l i n g V-cradle platform

Application:

• Integrate productive plants

• Transport through facility

Strength points:

• Safe, accurate and easy to use

Handling possibilities:

• From machine

• From roller conveyor

P o w e r d r i v e l i f t t a b l e

C u s t o m m a d e l i f t t a b l e

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R o l l H a n d l i n g V-cradle platform

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R o l l H a n d l i n g Up ender

Application:

• Turn the reel from vertical position on a pallet to horizontal and

vice-versa

• Change the pallet

• Palletize the reel at the end of the productive process

Strength points:

• Safe, accurate and easy to use

Custom made:

• Dimension

• Controlled by PLC (not supplied)

• Flat or V-cradle platform

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R o l l H a n d l i n g Up ender

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R o l l H a n d l i n g Tow tractors

Application:

• Trailer towing through facilities

Strength points:

• Safe, ergonomic and easy to use

• Heavy load towing capacity

• Remote control ready (on HL version)

Custom made:

• Dimension

• Towing hitch

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R o l l H a n d l i n g Stainless steel

Application:

• Wide range of products

• Pharmaceutical and clean room

• Corrosive / wet environment

• Stainless steel AISI 304

• GEL / AGM maintenance-free battery

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R o l l H a n d l i n g Basic information

F o r a q u i c k a n d a c c u r a t e R f Q

1) Specs of the reel:

• Weight, width and diameter of the reel

• Core’s diameter

• Reel’s material

• Core’s material

• Telescopic effect

2) Starting Position:

• Vertical / horizontal core position

• Stacked on pallet / inside machine

• Accessibility of the pallet / clearance of the machine

3) Current application vs. requested one

4) Environment

• Condition of the floor ( smooth, concrete)

• Intensity of use ( hour/day, multi-shift)

5) Share photos and videos:

• Of the reel in starting position and ending position

• Of the working area

• Eventual current unit

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Discover our Roll Handling Playlist on YouTube and share videos with your customers!

@Armanni

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THANKS

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