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AC5000S Brochure - 2021
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CAT.AC5000SBROCHURE.10/21
Coated Turning Grades for Heat Resistant Alloys
Ready to Create New Standards AC5005S / AC5015S / AC5025S AC5005S F or H igh E fficiency M achining I ntroducing
Coated grades for Exotic alloy turning
/
/
■ Application Range
AC5005S
AC5005S High Efficiency
Abrasion Resistance 1.5 x vs. conventional grades
For high efficiency machining AC5015S 1 st Recommendation
AC5015S First recommendation for difficult-to-cut material
Abrasion Resistance
AC520U ( AC5025S Conventional Grade )
1.5 x
vs. conventional grades
AC5025S For Heavy Interrupted Cutting
AC510U (AC5015S Conventional Grade )
AC5025S
For Heavy Interrupted Cutting
Fracture Resistance
1.5 x
High Precision
vs. conventional grades
AC1030U ( G Class )
AC6040M ( M Class )
Also compatible with other difficult-to-cut materials
Applicable Material:
Finishing Roughing Continuous Cut Light Interrupted Interrupted
■ AC5000S Features
PVD Coating Technology Absotech ®
AlTiSiN-based ultra-multilayer thin film structure with excellent heat resistance achieves excellent crater wear resistance and flank wear resistance. Newly developed tough carbide base material Maintaining hardness by introducing an innovative new sintering process. The process greatly improves toughness and has excellent boundary resistance, thus resulting in chipping resistance . AC5000S Conventional Product
Excellent Cutting Edge Quality
50µm
50µm
Newly developed heat-resistant cemented carbide base material
AC5005S
High efficiency with a newly developed base material. Excellent high-temperature hardness and high-temperature strength achieves excellent wear resistance and plastic deformation resistance during processing.
Deformation amount at high temperature 50 % Decrease vs. Conventional Method
Load
Load
Excellent high temperature strength
(High temperature deformation evaluation 800 ℃)
Conventional Carbide Base Material
AC5005S
2
New coated grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S
● AC5005S Wear Resistance Performance Comparison (High Speed Cutting)
Reduced wear with the newly developed heat-resistant cemented carbide base material PVD coating technology Absotech®
.0118
12 minutes
● AC5005S
.0079
●
Competitor A (S05 PVD)
■
AC5005S
● ● Abrasion Resistance vs. competitors
2 x
.0039
12 minutes
● ● ● ●
■ ■ ■ ■ ●
■ ● ● ●
●
0
5
10
15
20
25
Processing Time (Minutes)
Competitor A
Part Material : Inconel 718 (44HRC) Insert : DNMG432 Cutting Conditions : v c = 330 SFM f = .0059 IPR a p = .0197” Wet
● AC5005S Wear Resistance Performance Comparison (High Speed Cutting)
.0118
13 minutes
AC5005S
Competitor B (S05 PVD)
■
●
.0079
●
■
●
■
AC5005S
● ●
.0039
■ ● ● ● ■ ■
13 minutes
Abrasion Resistance vs. competitors
1.5 X
■ ●
●
0
5
10
15
20
Competitor B
Processing Time (Minutes)
Part Material : Inconel 718 (44HRC) Insert : CNMG432 Cutting Conditions : v c = 165 f = .0098 IPR a p = .059” Wet
● AC5005S Tool life (V-T diagram (high speed))
Double life in high-speed machining
425 230 260 295 330 360 395
Competitor C (S05 PVD)
Tool Life vs. competitors
2 x
●
■
■
Competitor D (S05 PVD)
AC5005S
●
■
■
●
■ ■
1
3
5 7
10
30
50
Processing Time (Minutes)
Life Judgement Criteria:V B max= .0079”
Part Material : Inconel 718 (44HRC) Insert : CNMG432 Cutting Conditions : f = .0059 IPR a p = .0197” Wet
3
New coated grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S • Wear Resistance of AC5015S New PVD Coating Technology Absotech®Bronze Reduces Wear
0.020
Competitor's Product A (S10 PVD)
AC5015S
█
Part Material: Insert: Cutting Conditions:
Inconel 718 (44HRC) CNMG432 v c = 131 SFM f = 0.004 IPR, a p =0.060 in, Wet
0.016
0.012
Conventional Tool A
13 Minutes Machining
13 Minutes Machining
l
0.008
█
Wear Resistance Compared to Conventional 2 x
0.004
█
█
█
0 5 10 15 20 25 30
35
Competitor's Product A
AC5015S
Cutting Time (min)
• Fracture Resistance of AC5015S Newly Developed Hard Base Material Suppresses Notch Wear
25
Hastelloy (22HRC) CNMG432 v c = 164 SFM f = 0.004 IPR, a p =0.060 in, Wet
Part Material: Insert: Cutting Conditions:
Fracture Resistance Compared to Conventional 1.5 x
20
15
10 Minutes Machining
13 Minutes Machining
10
5
0
AC5015S
Conventional Tool B
Competitor's Product B (S10 PVD)
Competitor's Product B
AC5015S
• Wear Resistance of AC5025S New PVD Coating Technology Absotech®Bronze Notch Wear
0.016
Competitor's Product C (S20 PVD)
█
Part Material: Insert: Cutting Conditions:
Inconel 718 (44HRC) CNMG432 v c = 131 SFM f =0.004 IPR, a p =0.060 in, Wet
AC5025S
Conventional Tool C
0.012
9 Minutes Machining
9 Minutes Machining
0.008
█
0.004
█
Wear Resistance Compared to Conventional 2.5 x
█
0
5
10
15
20
25
Competitor's Product C (S20 PVD)
AC5025S
Cutting Time (min)
• Fracture Resistance of AC5025S Newly Developed Hard Base Material Suppresses Boundary Defects
60
Hastelloy (22HRC) CNMG432 v c = 164 SFM f =0.004 IPR, a p =0.060 in, Wet
Part Material: Insert: Cutting Conditions:
Fracture Resistance Compared to Conventional 1.5 x
50
40
35 Minutes Machining
37 Minutes Machining
30
20
10
0
AC5025S
Conventional Tool D
Competitor's Product D (S20 PVD)
4
Competitor's Product D
AC5025S
New coated grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S
Insert Availabilty - Negative Inserts
DNGG 55° Diamond/Negative Finishing Sumitomo Catalog Number — — DNGA431 DNGA 55° Diamond/Negative Chipbreaker Type ESU
CNGG 80° Diamond/Negative
Sumitomo Catalog Number
Chipbreaker Type
l .5000 .1875 .0156 .2031
CNGG430ESU l l l .5000 .1875 .0039 .2031 CNGG430.5ESU l l l .5000 .1875 .0078 .2031 CNGG431ESU l l l .5000 .1875 .0156 .2031 CNGG432ESU l l l .5000 .1875 .0313 .2031 CNGG430.5EEF l l l .5000 .1875 .0078 .2031 CNGG431EEF l l l .5000 .1875 .0156 .2031 CNGG432EEF l l .5000 .1875 .0313 .2031
ESU
Finishing
DNGG430.5ESU l l l .5000 .1875 .0078 .2031 DNGG431ESU l l l .5000 .1875 .0156 .2031 DNGG432ESU l l l .5000 .1875 .0313 .2031 DNGG431EEF l l l .5000 .1875 .0156 .2031 DNGG432EEF l l l .5000 .1875 .0313 .2031 DNGG431EEG l l l .5000 .1875 .0156 .2031 DNGG432EEG l l l .5000 .1875 .0313 .2031 l .3750 .1875 .0313 .1500 DNMG430.5ESU l l l .5000 .1875 .0078 .2031 DNMG431ESU l l l .5000 .1875 .0156 .2031 DNMG432ESU l l l .5000 .1875 .0313 .2031 DNMG433ESU l l .5000 .1875 .0469 .2031 DNMG441ESU .5000 .2500 .0156 .2031 DNMG442ESU .5000 .2500 .0313 .2031 DNMG331ESU DNMG332ESU l .3750 .1875 .0156 .1500 DNMG331EEF l .3750 .1875 .0156 .1500 DNMG332EEF l l l .3750 .1875 .0313 .1500 DNMG333EEF .3750 .1875 .0469 .1500 DNMG431EEF l l l .5000 .1875 .0156 .2031 DNMG432EEF l l l .5000 .1875 .0313 .2031 DNMG433EEF l l .5000 .1875 .0469 .2031 DNMG441EEF .5000 .2500 .0156 .2031 DNMG442EEF .5000 .2500 .0313 .2031 DNMG443EEF .5000 .2500 .0469 .2031 DNMG431EEX l l .5000 .1875 .0156 .2031 DNMG432EEX l l l .5000 .1875 .0313 .2031 DNMG433EEX l l l .5000 .1875 .0469 .2031 DNMG441EEX .5000 .2500 .0156 .2031 DNMG442EEX .5000 .2500 .0313 .2031 DNMG443EEX .5000 .2500 .0469 .2031 DNMG431EUP l l l .5000 .1875 .0156 .2031 DNMG432EUP l l l .5000 .1875 .0313 .2031 DNMG433EUP l l .5000 .1875 .0469 .2031 DNMG431EGU l .5000 .1875 .0156 .2031 DNMG432EGU l l l .5000 .1875 .0313 .2031 DNMG433EGU .5000 .1875 .0469 .2031 DNMG332EEG l l .3750 .1875 .0313 .1500 DNMG333EEG .3750 .1875 .0469 .1500 DNMG431EEG l l l .5000 .1875 .0156 .2031 DNMG432EEG l l l .5000 .1875 .0313 .2031 DNMG433EEG l l l .5000 .1875 .0469 .2031 DNMG441EEG .5000 .2500 .0156 .2031 DNMG442EEG l .5000 .2500 .0313 .2031 DNMG443EEG .5000 .2500 .0469 .2031 DNMG432EMU l l l .5000 .1875 .0313 .2031 DNMG433EMU l l l .5000 .1875 .0469 .2031 DNMG434EMU .5000 .1875 .0625 .2031 DNMG432EEM l l l .5000 .1875 .0313 .2031 DNMG433EEM l l l .5000 .1875 .0469 .2031 DNMG434EEM .5000 .1875 .0625 .2031 DNMG442EEM .5000 .2500 .0313 .2031 DNMG443EEM .5000 .2500 .0469 .2031 DNMG432ENZ .5000 .1875 .0313 .2031 DNMG433ENZ .5000 .1875 .0469 .2031 l l .5000 .1875 .0313 .2031 SNMG431EEF l l .5000 .1875 .0156 .2031 SNMG432EEF l l .5000 .1875 .0313 .2031 SNMG431EEX l l .5000 .1875 .0156 .2031 SNMG432EEX l l l .5000 .1875 .0313 .2031 SNMG433EEX l l l .5000 .1875 .0469 .2031 SNMG543EEX l l .6250 .2500 .0469 .2500 SNMG643EEX l .7500 .2500 .0469 .3126 SNMG431EGU l .5000 .1875 .0156 .2031 SNMG432EGU l .5000 .1875 .0313 .2031 SNMG433EGU l .5000 .1875 .0469 .2031 SNMG431EEG l .5000 .1875 .0156 .2031 SNMG432EEG l l l .5000 .1875 .0313 .2031 SNMG433EEG l l .5000 .1875 .0469 .2031 SNMG542EEG .6250 .2500 .0313 .2500 SNMG543EEG l l .6250 .2500 .0469 .2500 SNMG544EEG .6250 .2500 .0625 .2500 SNMG643EEG l l l .7500 .2500 .0469 .3126 SNMG644EEG l .7500 .2500 .0625 .3126 SNMG432EUP SNMG433EUP l l .5000 .1875 .0313 .2031 l .5000 .1875 .0469 .2031
13°
EEF
13°
Finishing
EEF
Finishing Medium Cutting
20°
20°
CNMG 80° Diamond/Negative Fine Finishing CNMA 80° Diamond/Negative — CNMA432 CNGP 80° Diamond/Negative — CNGP432 CNGP433
EEG
l l l .5000 .1875 .0313 .2031 l l l .5000 .1875 .0469 .2031
0 °
DNMG 55° Diamond/Negative
ESU
l l .5000 .1875 .0313 .2031
Finishing
CNMG431EFL .5000 .1875 .0156 .2031 CNMG432EFL l .5000 .1875 .0313 .2031
10° EFL ESU
l l .5000 .1875 .0078 .2031 l l .5000 .1875 .0156 .2031 l l .5000 .1875 .0313 .2031 l l .5000 .1875 .0469 .2031
CNMG430.5ESU CNMG431ESU CNMG432ESU CNMG433ESU
13° EEF
Finishing
13°
CNMG331EEF l .3750 .1875 .0156 .1500 CNMG332EEF l l .3750 .1875 .0313 .1500 CNMG431EEF l l l .5000 .1875 .0156 .2031 CNMG432EEF l l l .5000 .1875 .0313 .2031 CNMG433EEF l l l .5000 .1875 .0469 .2031 CNMG431EEX l l l .5000 .1875 .0156 .2031 CNMG432EEX l l l .5000 .1875 .0313 .2031 CNMG433EEX l l l .5000 .1875 .0469 .2031 CNMG543EEX l l l .6250 .2500 .0469 .2500 CNMG643EEX l l l .7500 .2500 .0469 .3126
EEF
Finishing
Finishing
20°
EEX
Light to Medium Cutting Light to Medium Cutting Medium Cutting
20°
EEX
Light to Medium Cutting Light to Medium Cutting Medium Cutting
16°
CNMG431EUP CNMG432EUP CNMG433EUP
l l .5000 .1875 .0156 .2031 l l .5000 .1875 .0313 .2031 l l .5000 .1875 .0469 .2031
EUP
16°
10°
EUP
CNMG431EGU l l l .5000 .1875 .0156 .2031 CNMG432EGU l l l .5000 .1875 .0313 .2031 CNMG433EGU l l l .5000 .1875 .0469 .2031 CNMG332EEG l .3750 .1875 .0313 .1500 CNMG333EEG .3750 .1875 .0469 .1500 CNMG431EEG l l l .5000 .1875 .0156 .2031 CNMG432EEG l l l .5000 .1875 .0313 .2031 CNMG433EEG l l l .5000 .1875 .0469 .2031 CNMG542EEG l l l .6250 .2500 .0313 .2500 CNMG543EEG l l l .6250 .2500 .0469 .2500 CNMG544EEG .6250 .2500 .0625 .2500 CNMG643EEG l l l .7500 .2500 .0469 .3126 CNMG644EEG l l l .7500 .2500 .0625 .3126 CNMG432EMU l l l .5000 .1875 .0313 .2031 CNMG433EMU l l l .5000 .1875 .0469 .2031 CNMG434EMU l l l .5000 .1875 .0625 .2031 CNMG542EMU l l .6250 .2500 .0313 .2500 CNMG543EMU l l l .6250 .2500 .0469 .2500 CNMG544EMU l .6250 .2500 .0625 .2500 CNMG642EMU l .7500 .2500 .0313 .3126 CNMG643EMU l l l .7500 .2500 .0469 .3126 CNMG644EMU l l .7500 .2500 .0625 .3126 CNMG646EMU .7500 .2500 .0938 .3126 CNMG866EMU 1.000 .3750 .0938 .3622 CNMG432EEM l l l .5000 .1875 .0313 .2031 CNMG433EEM l l l .5000 .1875 .0469 .2031 CNMG434EEM l l l .5000 .1875 .0625 .2031 CNMG542EEM l .6250 .2500 .0313 .2500 CNMG543EEM l l l .6250 .2500 .0469 .2500 CNMG544EEM l l l .6250 .2500 .0625 .2500 CNMG643EEM l l l .7500 .2500 .0469 .3126 CNMG644EEM l l .7500 .2500 .0625 .3126 CNMG646EEM .7500 .2500 .0938 .3126 CNMG866EEM l 1.00 .3750 .0938 .3622 CNMG432ENZ .5000 .1875 .0313 .2031 CNMG433ENZ .5000 .1875 .0469 .2031
EGU
10°
7°
EGU
EEG
7° EEG
Medium Cutting
Medium Cutting
0 °
0 °
EMU
Medium to Rough Cutting Medium to Rough Cutting Medium to Rough Cutting
EMU
4°
Medium to Rough Cutting
EEM
0 °
ENZ
4°
4°
SNMG 90° Square/Negative Finishing SNMG432ESU EEF ESU
EEM
Medium to Rough Cutting
20°
EEX
Light to Medium Cutting Light to Medium Cutting Medium Cutting
16°
0 °
EUP
ENZ
Medium to Rough Cutting
10°
4°
EGU
CNMM 80° Diamond/Negative
Rough to Heavy Cutting CNMM432ENP .5000 .1875 .0313 .2031 CNMM433ENP .5000 .1875 .0469 .2031 CNMM434ENP .5000 .1875 .0625 .2031 CNMM542ENP .6250 .2500 .0313 .2500 CNMM543ENP .6250 .2500 .0469 .2500 CNMM544ENP .6250 .2500 .0625 .2500 CNMM642ENP .7500 .2500 .0313 .3126 CNMM643ENP .7500 .2500 .0469 .3126 CNMM644ENP .7500 .2500 .0625 .3126 CNMM646ENP .7500 .2500 .0938 .3126 ● : USA stocked item : worldwide warehouse item (Items in Red are new items) ENP 0 °
7°
EEG
Medium Cutting
0 °
5
See next page for negative inserts availbility continued
New coated grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S
Insert Availabilty - Negative Inserts
TNM R/L Triangle/Negative
SNMG 90° Square/Negative
Sumitomo Catalog Number
Sumitomo Catalog Number
Chipbreaker Type
Chipbreaker Type
TNML331EHM .3750 .1875 .0156 .1500 TNML332EHM .3750 .1875 .0313 .1500 TNMR331EHM .3750 .1875 .0156 .1500 TNMR332EHM .3750 .1875 .0313 .1500
SNMM432ENP .5000 .1875 .0313 .2031 SNMM433ENP .5000 .1875 .0469 .2031 SNMM434ENP .5000 .1875 .0625 .2031 SNMM643ENP .7500 .2500 .0469 .3126 SNMM644ENP .7500 .2500 .0625 .3126 SNMG432EMU l l .5000 .1875 .0313 .2031 SNMG433EMU l l l .5000 .1875 .0469 .2031 SNMG542EMU .6250 .2500 .0313 .2500 SNMG543EMU l l .6250 .2500 .0469 .2500 SNMG544EMU l .6250 .2500 .0625 .2500 SNMG643EMU l l l .7500 .2500 .0469 .3126 SNMG644EMU l l l .7500 .2500 .0625 .3126 SNMG646EMU .7500 .2500 .0938 .3126 SNMG866EMU 1.000 .3750 .0938 .3622 SNMG432EEM l l .5000 .1875 .0313 .2031 SNMG433EEM l l .5000 .1875 .0469 .2031 SNMG542EEM .6250 .2500 .0313 .2500 SNMG543EEM l l .6250 .2500 .0469 .2500 SNMG544EEM l l .6250 .2500 .0625 .2500 SNMG643EEM l l .7500 .2500 .0469 .3126 SNMG644EEM l l .7500 .2500 .0625 .3126 SNMG646EEM .7500 .2500 .0938 .3126 SNMG866EEM l 1.000 .3750 .0938 .3622 SNMG432ENZ .5000 .1875 .0313 .2031 SNMG433ENZ .5000 .1875 .0469 .2031
EMU
EHM
Medium to Rough Cutting
Medium to Rough Cutting
15°
TNP R/L Triangle/Negative
TNPL330.5FFX TNPL331FFX TNPL330.5FFY TNPL331FFY TNPR330.5FFX TNPR331FFX TNPR330.5FFY TNPR331FFY
l .3750 .1875 .0078 .1500 l .3750 .1875 .0156 .1500 .3750 .1875 .0078 .1500 .3750 .1875 .0156 .1500 l .3750 .1875 .0078 .1500 l .3750 .1875 .0156 .1500 .3750 .1875 .0078 .1500 l .3750 .1875 .0156 .1500
FX / FY
4°
Finishing
EEM
Medium to Rough Cutting
VNGG 35° Diamond/Negative
ESU
VNGG330ESU l .3750 .1875 .0039 .1500 VNGG330.5ESU l l .3750 .1875 .0078 .1500 VNGG331ESU l l .3750 .1875 .0156 .1500 VNGG332ESU l .3750 .1875 .0313 .1500 VNGG330.5EEF l l .3750 .1875 .0078 .1500 VNGG331EEF l l .3750 .1875 .0156 .1500 VNMG330.5ESU l l l .3750 .1875 .0078 .1500 VNMG331ESU l l l .3750 .1875 .0156 .1500 VNMG332ESU l l l .3750 .1875 .0313 .1500 VNMG330.5EEF l l l .3750 .1875 .0078 .1500 VNMG331EEF l l l .3750 .1875 .0156 .1500 VNMG332EEF l l l .3750 .1875 .0313 .1500 VNMG331EEX l l l .3750 .1875 .0156 .1500 VNMG332EEX l l l .3750 .1875 .0313 .1500 VNMG331EGU l l l .3750 .1875 .0156 .1500 VNMG332EGU l l .3750 .1875 .0313 .1500 VNMG333EGU l l .3750 .1875 .0469 .1500 VNMG331EEG l l .3750 .1875 .0156 .1500 VNMG332EEG l l l .3750 .1875 .0313 .1500 VNMG333EEG l l .3750 .1875 .0469 .1500 VNMG331ENZ .3750 .1875 .0156 .1500 VNMG332ENZ .3750 .1875 .0313 .1500 VNMG331EUP VNMG332EUP l l .3750 .1875 .0156 .1500 l l .3750 .1875 .0313 .1500
0 °
Finishing
ENZ
Medium to Rough Cutting
13°
EEF
4°
SNMM 90° Square/Negative Rough to Heavy Cutting ENP
20°
VNMG 35° Diamond/Negative Finishing ESU
13°
EEF
0 °
Finishing
SNMN 90° Square/Negative
20°
SNMN432 SNMN433 SNMN434
.5000 .1875 .0313 .5000 .1875 .0469 .5000 .1875 .0625
Light to Medium Cutting Light to Medium Cutting Medium Cutting Medium Cutting Medium to Rough Cutting
EEX
—
—
16°
EUP
TNGG Triangle/Negative TNGA Triangle/Negative — TNGA331 SNP R/L 90° Square/Negative Medium to Rough Cutting SNPL432M SNPR432M R/L (M) 0 °
10°
EGU
.5000 .1875 . 0313 . 2031 .5000 .1875 . 0313 . 2031
7°
EEG
l l .3750 .1875 .0156 .1500
0 °
ESU
ENZ
TNGG330.5ESU TNGG331ESU TNGG332ESU
l l .3750 .1875 .0078 .1500 l l .3750 .1875 .0156 .1500 l l .3750 .1875 .0313 .1500
Finishing
4°
WNMG Trigon/Negative WNGG Trigon/Negative Finishing ESU
13°
.5000 .1875 .0156 .2031
TNMG Triangle/Negative TNMA Triangle/Negative — TNMA331 TNMA332
WNGG431ESU
l
l .3750 .1875 .0156 .1500 l .3750 .1875 .0313 .1500
ESU
WNMG331ESU l l .3750 .1875 .0156 .1500 WNMG332ESU l l l .3750 .1875 .0313 .1500 WNMG431ESU l l l .5000 .1875 .0156 .2031 WNMG432ESU l l l .5000 .1875 .0313 .2031 WNMG433ESU l l l .5000 .1875 .0469 .2031 WNMG331EEF l l .3750 .1875 .0156 .1500 WNMG332EEF l l .3750 .1875 .0313 .1500 WNMG431EEF l l l .5000 .1875 .0156 .2031 WNMG432EEF l l l .5000 .1875 .0313 .2031 l l .3750 .1875 .0313 .1500 WNMG431EEX l l l .5000 .1875 .0156 .2031 WNMG432EEX l l l .5000 .1875 .0313 .2031 WNMG433EEX l l .5000 .1875 .0469 .2031 WNMG331EEX WNMG332EEX l l .3750 .1875 .0156 .1500
Finishing
ESU
TNMG330.5ESU l l .3750 .1875 .0078 .1500 TNMG331ESU l l l .3750 .1875 .0156 .1500 TNMG332ESU l l .3750 .1875 .0313 .1500 TNMG333ESU l .3750 .1875 .0469 .1500 TNMG431ESU l l .5000 .1875 .0156 .2031 TNMG432ESU l l .5000 .1875 .0313 .2031 TNMG331EEF l l l .3750 .1875 .0156 .1500 TNMG332EEF .3750 .1875 .0313 .1500 TNMG331EEX l l l .3750 .1875 .0156 .1500 TNMG332EEX l l .3750 .1875 .0313 .1500 TNMG333EEX l .3750 .1875 .0469 .1500 TNMG331EUP l l .3750 .1875 .0156 .1500 TNMG332EUP l l .3750 .1875 .0313 .1500 TNMG333EUP l .3750 .1875 .0469 .1500 TNMG432EUP l l .5000 .1875 .0313 .2031 TNMG331EGU l .3750 .1875 .0156 .1500 TNMG332EGU l l .3750 .1875 .0313 .1500 TNMG333EGU .3750 .1875 .0469 .1500 TNMG331EEG l .3750 .1875 .0156 .1500 TNMG332EEG l l l .3750 .1875 .0313 .1500 TNMG333EEG l .3750 .1875 .0469 .1500 TNMG332EMU l l .3750 .1875 .0313 .1500 TNMG333EMU .3750 .1875 .0469 .1500 TNMG432EMU l l l .5000 .1875 .0313 .2031 TNMG433EMU l l .5000 .1875 .0469 .2031 TNMG332EEM .3750 .1875 .0313 .1500 TNMG333EEM .3750 .1875 .0469 .1500 TNMG666EEM l .7500 .3750 .0938 .3126
13°
EEF
Finishing
Finishing
13°
20°
EEF
EEX
Finishing Light to Medium Cutting Light to Medium Cutting Medium Cutting Medium Cutting Medium to Rough Cutting Medium to Rough Cutting
20°
Light to Medium Cutting
EEX
16°
16°
EUP
l l .5000 .1875 .0313 .2031 l .5000 .1875 .0469 .2031 l .5000 .1875 .0156 .2031
Light to Medium Cutting Medium Cutting
EUP
WNMG432EUP WNMG433EUP WNMG431EGU WNMG432EGU
10°
EGU
See next page for positive inserts availbility WNMG431ENZ .5000 .1875 .0156 .2031 WNMG432ENZ .5000 .1875 .0313 .2031 WNMG433ENZ .5000 .1875 .0469 .2031 l l .5000 .1875 .0313 .2031 WNMG433EGU l l l .5000 .1875 .0469 .2031 WNMG332EEG l l .3750 .1875 .0313 .1500 WNMG333EEG .3750 .1875 .0469 .1500 WNMG431EEG l l l .5000 .1875 .0156 .2031 WNMG432EEG l l l .5000 .1875 .0313 .2031 WNMG433EEG l l l .5000 .1875 .0469 .2031 WNMG332EMU l l l .3750 .1875 .0313 .1500 WNMG432EMU l l l .5000 .1875 .0313 .2031 WNMG433EMU l l l .5000 .1875 .0469 .2031 WNMG432EEM l l l .5000 .1875 .0313 .2031 WNMG433EEM l l l .5000 .1875 .0469 .2031
10°
EGU
7°
EEG
Medium Cutting
7°
EEG
0 °
0 °
Medium to Rough Cutting Medium to Rough Cutting Medium to Rough Cutting
EMU
EMU
4°
EEM
4°
0 °
EEM
ENZ
0 °
4°
● : USA stocked item : worldwide warehouse item (Items in Red are new items)
6
New coated grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S
Insert Availabilty - Positive Inserts
CPMT 80° Diamond/ 11° Relief Angle
CCGT 80° Diamond/ 7° Relief Angle
Sumitomo Catalog Number
Sumitomo Catalog Number
Chipbreaker Type
Chipbreaker Type
CCGT03X101LFY CCGT03X102LFY CCGT03X104LFY CCGT04X101LFY CCGT04X102LFY CCGT04X104LFY CCGT03X101RFY CCGT03X102RFY CCGT03X104RFY CCGT04X101RFY CCGT04X102RFY CCGT04X104RFY CCGT21.5.001LFX CCGT21.50LFX CCGT21.50.5LFX CCGT21.51LFX CCGT32.5.001LFX CCGT32.50LFX CCGT32.50.5LFX CCGT32.51LFX CCGT32.52LFX CCGT21.5.001RFX CCGT21.50RFX CCGT21.50.5RFX CCGT21.51RFX CCGT32.5.001RFX CCGT32.50RFX CCGT32.50.5RFX CCGT32.51RFX CCGT32.52RFX
.1378 .0551 .0039 .0748 .1378 .0551 .0078 .0748 .1378 .0551 .0156 .0748 .1693 .0709 .0039 .0906 .1693 .0709 .0078 .0906 .1693 .0709 .0156 .0906 .1378 .0551 .0039 .0748 .1378 .0551 .0078 .0748 .1378 .0551 .0156 .0748 .1693 .0709 .0039 .0906 .1693 .0709 .0078 .0906 .1693 .0709 .0156 .0906 .2500 .0937 .0012 .1102 .2500 .0937 .0039 .1102 .2500 .0937 .0078 .1102 .2500 .0937 .0156 .1102 .3750 .1563 .0012 .1732 .3750 .1563 .0039 .1732 .3750 .1563 .0078 .1732 .3750 .1563 .0156 .1732 .3750 .1563 .0313 .1732 .2500 .0937 .0012 .1102 .2500 .0937 .0039 .1102 .2500 .0937 .0078 .1102 .2500 .0937 .0156 .1102 .3750 .1563 .0012 .1732 .3750 .1563 .0039 .1732 .3750 .1563 .0078 .1732 .3750 .1563 .0156 .1732 .3750 .1563 .0313 .1732
CPMT21.51ESU l l .2500 .0937 .0156 .1102 CPMT21.52ESU l l .2500 .0937 .0313 .1102 CPMT2.51.51ESU l .3125 .0937 .0156 .1339 CPMT2.51.52ESU l .3125 .0937 .0313 .1339 CPMT321ESU l .3750 .1250 .0156 .1732 CPMT322ESU l .3750 .1250 .0313 .1732 CPMT32.51ESU l l .3750 .1563 .0156 .1732 CPMT32.52ESU l l .3750 .1563 .0313 .1732
ESU
(R/L) FY
Finishing
13°
DCGT 55° Diamond/ 7° Relief Angle
l .2500 .0937 .0012 .1102 l .2500 .0937 .0039 .1102 l .2500 .0937 .0078 .1102 l .3750 .1563 .0012 .1732 l .3750 .1563 .0039 .1732 l .3750 .1563 .0078 .1732 l .3750 .1563 .0156 .1732 l .2500 .0937 .0012 .1102 l .2500 .0937 .0039 .1102 l .2500 .0937 .0078 .1102 l .3750 .1563 .0012 .1732 l .3750 .1563 .0039 .1732 l .3750 .1563 .0078 .1732 .3750 .1563 .0156 .1732 .2500 .0937 .0012 .1102 .2500 .0937 .0039 .1102 .2500 .0937 .0078 .1102 .2500 .0937 .0156 .1102 .3750 .1563 .0012 .1732 .3750 .1563 .0039 .1732 .3750 .1563 .0078 .1732 .3750 .1563 .0156 .1732 .2500 .0937 .0012 .1102 .2500 .0937 .0039 .1102 .2500 .0937 .0078 .1102 .2500 .0937 .0156 .1102 l .3750 .1563 .0012 .1732 .3750 .1563 .0039 .1732 l .3750 .1563 .0078 .1732 l .3750 .1563 .0156 .1732 .2500 .0937 .0012 .1102 .2500 .0937 .0039 .1102 .2500 .0937 .0078 .1102 .2500 .0937 .0156 .1102 .3750 .1563 .0012 .1732 .3750 .1563 .0039 .1732 .3750 .1563 .0078 .1732 .3750 .1563 .0156 .1732 .2500 .0937 .0012 .1102 .2500 .0937 .0039 .1102 .2500 .0937 .0078 .1102 .2500 .0937 .0156 .1102 .3750 .1563 .0012 .1732 .3750 .1563 .0039 .1732 .3750 .1563 .0078 .1732 .3750 .1563 .0156 .1732
(R/L) FX
DCGT21.5.001LFX DCGT21.50LFX DCGT21.50.5LFX DCGT32.5.001LFX DCGT32.50LFX DCGT32.50.5LFX DCGT32.51LFX DCGT21.5.001RFX DCGT21.50RFX DCGT21.50.5RFX DCGT32.5.001RFX DCGT32.50RFX DCGT32.50.5RFX DCGT32.51RFX DCGT21.5.001LFY DCGT21.50LFY DCGT21.50.5LFY DCGT21.51LFY DCGT32.5.001LFY DCGT32.50LFY DCGT32.50.5LFY DCGT32.51LFY DCGT21.5.001RFY DCGT21.50RFY DCGT21.50.5RFY DCGT21.51RFY DCGT32.5.001RFY DCGT32.50RFY DCGT32.50.5RFY DCGT32.51RFY DCGT21.5.001LFYS DCGT21.50LFYS DCGT21.50.5LFYS DCGT21.51LFYS DCGT32.5.001LFYS DCGT32.50LFYS DCGT32.50.5LFYS DCGT32.51LFYS DCGT21.5.001RFYS DCGT21.50RFYS DCGT21.50.5RFYS DCGT21.51RFYS DCGT32.5.001RFYS DCGT32.50RFYS DCGT32.50.5RFYS DCGT32.51RFYS
15°
(R/L) FX
Finishing
15°
(R/L) FY
15°
CCGT32.50MESI l l l .3750 .1563 .0039 .1732 CCGT32.50.5MESI l l l .3750 .1563 .0078 .1732 CCGT32.51MESI l l l .3750 .1563 .0156 .1732 CCGT32.52MESI l l l .3750 .1563 .0313 .1732
MESI
Light Cutting
15°
Finishing
CCMT 80° Diamond/ 7° Relief Angle
CCMT21.50.5ESU l l .2500 .0937 .0078 .1102 CCMT21.51ESU l l l .2500 .0937 .0156 .1102 CCMT21.52ESU l l l .2500 .0937 .0313 .1102 CCMT32.50.5ESU l l l .3750 .1563 .0078 .1732 CCMT32.51ESU l l l .3750 .1563 .0156 .1732 CCMT32.52ESU l l l .3750 .1563 .0313 .1732 CCMT431ESU .5000 .1875 .0156 .2165 CCMT432ESU .5000 .1875 .0313 .2165 CCMT21.51EGU l l l .2500 .0937 .0156 .1102 CCMT21.52EGU l l l .2500 .0937 .0313 .1102 CCMT32.51EGU l l .3750 .1563 .0156 .1732 CCMT32.52EGU l l .3750 .1563 .0313 .1732
ESU
Finishing
15°
(R/L) FYS
13°
EGU
Medium Cutting
7°
CPGT 80° Diamond/ 11° Relief Angle
CPGT2.51.50.5 CPGT2.51.51 CPGT2.51.52 CPGT320.5
l l .3125 .0937 .0078 .1339 .3125 .0937 .0156 .1339 .3125 .0937 .0313 .1339 l l .3750 .1250 .0078 .1732 l l .3750 .1250 .0156 .1732 l l .3750 .1250 .0313 .1732 l l .5000 .1875 .0078 .2165 l l .5000 .1875 .0156 .2165 l l .5000 .1875 .0313 .2165
—
CPGT321 CPGT322 CPGT430.5 CPGT431 CPGT432
15°
CPGT32.50.5ESU l .3750 .1563 .0078 .1732 CPGT32.51ESU l .3750 .1563 .0156 .1732
ESU
MEFC
DCGT21.50MEFC l l .2500 .0937 .0039 .1102 DCGT21.50.5MEFC l l .2500 .0937 .0078 .1102 DCGT21.51MEFC l l l .2500 .0937 .0156 .1102 DCGT32.50MEFC l l l .3750 .1563 .0039 .1732 DCGT32.50.5MEFC l l l .3750 .1563 .0078 .1732 DCGT32.51MEFC l l .3750 .1563 .0156 .1732 l l l .2500 .0937 .0039 .1102 DCGT21.50.5MESI l l l .2500 .0937 .0078 .1102 DCGT21.51MESI l l l .2500 .0937 .0156 .1102 DCGT32.50MESI l l l .3750 .1563 .0039 .1732 DCGT32.50.5MESI l l l .3750 .1563 .0078 .1732 DCGT32.51MESI l l l .3750 .1563 .0156 .1732 DCGT32.52MESI l l l .3750 .1563 .0313 .1732 DCGT21.50MESI
Finishing
Finishing to Light Cutting
13°
● : USA stocked item : worldwide warehouse item (Items in Red are new items)
15°
MESI
Light Cutting
15°
See next page for positive inserts availbility continued
7
New coated grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S
Insert Availabilty - Positive Inserts
TCMT Triangular/ 7° Relief Angle
DCMT 55° Diamond/ 7° Relief Angle
Sumitomo Catalog Number
Sumitomo Catalog Number
Chipbreaker Type
Chipbreaker Type
ESU
DCMT21.50.5ESU l l l .2500 .0937 .0078 .1102 DCMT21.51ESU l l l .2500 .0937 .0156 .1102 DCMT21.52ESU l l l .2500 .0937 .0313 .1102 DCMT32.50.5ESU l l l .3750 .1563 .0078 .1732 DCMT32.51ESU l l l .3750 .1563 .0156 .1732 DCMT32.52ESU l l l .3750 .1563 .0313 .1732 DCMT21.51EGU l l l .2500 .0937 .0156 .1102 DCMT21.52EGU l l l .2500 .0937 .0313 .1102 DCMT32.51EGU l l l .3750 .1563 .0156 .1732
TCMT21.51ESU TCMT21.52ESU TCMT32.51ESU TCMT32.52ESU
l l .2500 .0937 .0156 .1102 l l .2500 .0937 .0313 .1102 l l .3750 .1563 .0156 .1693 l l .3750 .1563 .0313 .1693
ESU
Finishing
Finishing
8°
TPG Triangular/ 11° Relief Angle
13°
TPG221 TPG321 TPG322 TPG432
.2500 .1250 .0156 l l .3750 .1250 .0156 l l .3750 .1250 .0313 l .5000 .1875 .0313
EGU
Medium Cutting
—
—
8°
DPMT 55° Diamond/ 11° Relief Angle
TPGG Triangular/ 11° Relief Angle Finishing to Light Cutting TPGG221L TPGG331L TPGA Triangular/ 11° Relief Angle — TPGA221 TPGA331 TPGT Triangular/ 11° Relief Angle L 0 °
ESU
DPMT21.51ESU l l l .2500 .0937 .0156 .1102 DPMT32.51ESU l l l .3750 .1563 .0156 .1732 DPMT32.52ESU l l l .3750 .1563 .0313 .1732
Finishing
.2500 .1250 .0156 .1339 .3750 .1875 .0156 .1732
13°
RCMX Round/ 7° Relief Angle — RCMX120400 RCMX200600 RPGA Round/ 11° Relief Angle RCMT Round/ 7° Relief Angle — RCMT120400 RCMT200600 RX -15° RP -15°
.4724 .1875 — .1732 .7874 .2500 .2559
l .2500 .1250 .0156 .1339 .3750 .1875 .0156 .1732
l l .4724 .1875 — .1654 .7874 .2500 .2559
l l .1875 .0937 .0078 .0945 l l .1875 .0937 .0156 .0945 l .2500 .0937 .0078 .1102 l l .2500 .0937 .0156 .1102 l .2500 .0937 .0313 .1102 l l .2500 .1250 .0078 .1339 l .2500 .1250 .0156 .1339 l .2500 .1250 .0313 .1339 .3750 .1250 .0156 .1732 .3750 .1250 .0313 .1732 l l .1875 .0937 .0078 .0945 l l .1875 .0937 .0156 .0945 l .2500 .0937 .0078 .1102 l .2500 .0937 .0156 .1102 l .2500 .0937 .0313 .1102 l .2500 .1250 .0078 .1339 l .2500 .1250 .0156 .1339 l .2500 .1250 .0313 .1339 .3750 .1250 .0156 .1732 .3750 .1250 .0313 .1732 l .1875 .0937 .0012 .0945 l .1875 .0937 .0039 .0945 .1875 .0937 .0078 .0945 .1875 .0937 .0156 .0945 .2189 .0937 .0039 .1102 .2189 .0937 .0078 .1102 .2189 .0937 .0156 .1102 .2500 .1250 .0012 .1339 .2500 .1250 .0039 .1339 .2500 .1250 .0078 .1339 .2500 .1250 .0156 .1339 .2500 .1250 .0313 .1339 .3750 .1250 .0078 .1732 .3750 .1250 .0156 .1732 .3750 .1250 .0313 .1732 l .1875 .0937 .0012 .0945 l .1875 .0937 .0039 .0945 .1875 .0937 .0078 .0945 .1875 .0937 .0156 .0945 .2189 .0937 .0039 .1102 .2189 .0937 .0078 .1102 .2189 .0937 .0156 .1102 .2500 .1250 .0012 .1339 .2500 .1250 .0039 .1339 .2500 .1250 .0078 .1339 .2500 .1250 .0156 .1339 .2500 .1250 .0313 .1339 .3750 .1250 .0078 .1732 .3750 .1250 .0156 .1732 .3750 .1250 .0313 .1732
TPGT630.5LFX TPGT631LFX TPGT21.50.5LFX TPGT21.51LFX TPGT21.52LFX TPGT220.5LFX TPGT221LFX TPGT222LFX TPGT321LFX TPGT322LFX TPGT630.5RFX TPGT631RFX TPGT21.50.5RFX TPGT21.51RFX TPGT21.52RFX TPGT220.5RFX TPGT221RFX TPGT222RFX TPGT321RFX TPGT322RFX TPGT63.001LFY TPGT630LFY TPGT630.5LFY TPGT631LFY TPGT1.81.50LFY TPGT1.81.50.5LFY TPGT1.81.51LFY TPGT22.001LFY TPGT220LFY TPGT220.5LFY TPGT221LFY TPGT222LFY TPGT320.5LFY TPGT321LFY TPGT322LFY TPGT63.001RFY TPGT630RFY TPGT630.5RFY TPGT631RFY TPGT1.81.50RFY TPGT1.81.50.5RFY TPGT1.81.51RFY TPGT22.001RFY TPGT220RFY TPGT220.5RFY TPGT221RFY TPGT222RFY TPGT320.5RFY TPGT321RFY TPGT322RFY
(R/L) FX
.3150 .1250 .3937 .1875 .4724 .1875
.1299 .1496 .1693
RPGA080300 RPGA100400 RPGA120400
—
—
SCGT Square/ 7° Relief Angle
.3750 .1563 .0078 .1732 .3750 .1563 .0156 .1732 .5000 .1875 .0156 .2165 .3750 .1563 .0078 .1732 .3750 .1563 .0156 .1732 .5000 .1875 .0156 .2165
SCGT32.50.5LFX SCGT32.51LFX SCGT32.50.5RFX SCGT32.51RFX SCGT431LFX
(R/L) FX
Finishing
SCGT431RFX
15°
SPG 90° Square/ 11° Relief Angle SCMT Square/ 7° Relief Angle Finishing ESU 13°
SCMT32.51ESU l l l .3750 .1563 .0156 .1732 SCMT32.52ESU l l l .3750 .1563 .0313 .1732
15°
.3750 .1250 .0313 l .5000 .1250 .0156 l l .5000 .1250 .0313 .5000 .1250 .0313 .5000 .1250 .0469 .6250 .1875 .0313
SPG322 SPG421 SPG422
(R/L) FY
—
—
SPMN 90° Square/ 11° Relief Angle
Finishing
SPMN422 SPMN423 SPMN532
—
—
TBGT Triangular/ 5° Relief Angle
TBGT520.5LFX TBGT521LFX TBGT520LFY TBGT520.5LFY TBGT521LFY TBGT520.5RFX TBGT521RFX TBGT520LFY TBGT520.5LFY TBGT521LFY
l .1563 .0625 .0078 .0866 l .1563 .0625 .0156 .0866 .1563 .0625 .0039 .0866 .1563 .0625 .0078 .0866 .1563 .0625 .0156 .0866 l .1563 .0625 .0078 .0866 l .1563 .0625 .0156 .0866 .1563 .0625 .0039 .0866 .1563 .0625 .0078 .0866 .1563 .0625 .0156 .0866 .2189 .0937 .0039 .0984 .2189 .0937 .0078 .0984 .2500 .0937 .0039 .1102 .2500 .0937 .0078 .1102 .2189 .0937 .0039 .0984 .2189 .0937 .0078 .0984 .2500 .0937 .0039 .1102 .2500 .0937 .0078 .1102 l l .2500 .0937 .0156 .1102 .2189 .0937 .0039 .0984 .2189 .0937 .0078 .0984 .2500 .0937 .0039 .1102 .2500 .0937 .0078 .1102 .2189 .0937 .0039 .0984 .2189 .0937 .0078 .0984 .2500 .0937 .0039 .1102 .2500 .0937 .0078 .1102
(R/L) FX FY
Finishing
15°
TCGT Triangular/ 7° Relief Angle
TCGT1.81.50LFX TCGT1.81.50.5LFX TCGT21.50LFX TCGT21.50.5LFX TCGT1.81.50RFY TCGT1.81.50.5RFY TCGT21.50RFY TCGT21.50.5RFX TCGT21.51MESI TCGT1.81.50LFY TCGT1.81.50.5LFY TCGT21.50LFY TCGT21.50.5LFY TCGT1.81.50RFY TCGT1.81.50.5RFY TCGT21.50RFY TCGT21.50.5RFY
(R/L) FX
15°
15°
Finishing
MESI
MEFC
TPGT220.5MEFC l l .2500 .1250 .0078 .1339 TPGT221MEFC l l .2500 .1250 .0156 .1339
15°
Finishing to Light Cutting
(R/L) FX
15°
● : USA stocked item : worldwide warehouse item (Items in Red are new items) See next page for positive inserts availbility continued
8
15°
New coated grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S Insert Availabilty - Positive Inserts
TPMN Triangular/ 11° Relief Angle
VBMT 35° Diamond/ 5° Relief Angle
Sumitomo Catalog Number
Sumitomo Catalog Number
Chipbreaker Type
Chipbreaker Type
.2500 .1250 .0156 .2500 .1250 .0313 l .3750 .1250 .0156 .3750 .1250 .0313 .5000 .1875 .0313 .5000 .1875 .0469
VBMT220.5ESU .2500 .1250 .0078 .1102 VBMT221ESU l l l .2500 .1250 .0156 .1102 VBMT222ESU l l .2500 .1250 .0313 .1102 VBMT331ESU l l l .3750 .1875 .0156 .1732 VBMT332ESU l l l .3750 .1875 .0313 .1732
TPMN221 TPMN222 TPMN321 TPMN322 TPMN432 TPMN433
ESU
Finishing
—
—
8°
l l l .2500 .1250 .0156 .1102 l l l .2500 .1250 .0313 .1102 l l l .3750 .1875 .0156 .1732 l l l .3750 .1875 .0313 .1732 l .2500 .1250 .0039 .1102 l .2500 .1250 .0078 .1102 .2500 .1250 .0156 .1102 l .2500 .1250 .0039 .1102 l .2500 .1250 .0078 .1102 .2500 .1250 .0156 .1102 .2500 .1250 .0039 .1102 .2500 .1250 .0078 .1102 .2500 .1250 .0156 .1102 .2500 .1250 .0039 .1102 .2500 .1250 .0078 .1102 .2500 .1250 .0156 .1102
VBMT221EGU VBMT222EGU VBMT331EGU VBMT332EGU
EGU
Medium Cutting
TPMT Triangular/ 11° Relief Angle
.1875 .0937 .0078 .0945 .1875 .0937 .0156 .0945 l .2189 .0937 .0078 .1102
ESU
TPMT630.5ESU TPMT631ESU TPMT1.81.50.5ESU TPMT1.81.51ESU
8°
VCGT 35° Diamond/ 7° Relief Angle
VCGT220LFX VCGT220.5LFX VCGT221LFX VCGT220RFX VCGT220.5RFX VCGT221RFX VCGT220LFY VCGT220.5LFY VCGT221LFY VCGT220RFY VCGT220.5RFY VCGT221RFY
(R/L) FX
l .2189 .0937 .0156 .1102 TPMT21.50.5ESU l l l .2500 .0937 .0078 .1102 TPMT21.51ESU l l l .2500 .0937 .0156 .1102 TPMT21.52ESU l l l .2500 .0937 .0313 .1102 TPMT220.5ESU .2500 .1250 .0078 .1339 TPMT221ESU .2500 .1250 .0156 .1339 TPMT222ESU .2500 .1250 .0313 .1339 TPMT32.51ESU l l l .3750 .1563 .0156 .1732 TPMT32.52ESU l l l .3750 .1563 .0313 .1732 TPMT331ESU .3750 .1875 .0156 .1732 TPMT332ESU .3750 .1875 .0313 .1732
Finishing
15°
Finishing
(R/L) FY
8°
l l .2500 .1250 .0156 .1339 l l .2500 .1250 .0313 .1339 l l .3750 .1875 .0156 .1732 l l .3750 .1875 .0313 .1732 .2500 .1250 .0039 .1102 .2500 .1250 .0078 .1102 .2500 .1250 .0156 .1102 .2500 .1250 .0039 .1102 .2500 .1250 .0078 .1102 .2500 .1250 .0156 .1102 .2500 .1250 .0039 .1102 .2500 .1250 .0078 .1102 .2500 .1250 .0156 .1102 .2500 .1250 .0039 .1102 .2500 .1250 .0078 .1102 .2500 .1250 .0156 .1102 .2500 .1250 .0012 .1102 .2500 .1250 .0039 .1102 .2500 .1250 .0078 .1102 .2500 .1250 .0156 .1102 .2500 .1250 .0313 .1102 .2500 .1250 .0012 .1102 .2500 .1250 .0039 .1102 .2500 .1250 .0078 .1102 .2500 .1250 .0156 .1102 .2500 .1250 .0313 .1102
TPMT221ENF TPMT222ENF TPMT331ENF TPMT332ENF
ENF
15°
Light to Medium Cutting
VCGT631MEFC .1875 .0937 .0156 .0906 VCGT220MEFC l l .2500 .1250 .0039 .1102 VCGT220.5MEFC l l .2500 .1250 .0078 .1102 VCGT221MEFC l l .2500 .1250 .0156 .1102 VCGT220MESI l l l .2500 .1250 .0039 .1102 VCGT220.5MESI l l l .2500 .1250 .0078 .1102 VCGT221MESI l l l .2500 .1250 .0156 .1102 VCGT222MESI l l l .2500 .1250 .0313 .1102 VCGT330MESI l l l .3750 .1875 .0039 .1732 VCGT330.5MESI l l l .3750 .1875 .0078 .1732 VCGT331MESI l l l .3750 .1875 .0156 .1732 VCGT332MESI l l l .3750 .1875 .0313 .1732
MEFC
Finishing to Light Cutting
0 °
15°
VBGT 35° Diamond/ 5° Relief Angle
MESI
VBGT220LFX VBGT220.5LFX VBGT221LFX VBGT220RFX VBGT220.5RFX VBGT221RFX VBGT220LFY VBGT220.5LFY VBGT221LFY VBGT220RFY VBGT220.5RFY VBGT221RFY VBGT22.001LFYS VBGT220LFYS VBGT220.5LFYS VBGT221LFYS VBGT222LFYS VBGT22.001RFYS VBGT220RFYS VBGT220.5RFYS VBGT221RFYS VBGT222RFYS
(R/L) FX
Light Cutting
15°
(R/L) FY
15°
VCMT 35° Diamond/ 7° Relief Angle
VCGT631ESU .1875 .0937 .0156 .0906 VCMT220.5ESU .2500 .1250 .0078 .1102 VCMT221ESU .2500 .1250 .0156 .1102 VCMT222ESU .2500 .1250 .0313 .1102 VCMT331ESU l l l .3750 .1875 .0156 .1732 VCMT332ESU l l .3750 .1875 .0313 .1732 VCMT331EGU l l l .3750 .1875 .0156 .1732 VCMT332EGU l l l .3750 .1875 .0313 .1732
ESU
Finishing
15°
Finishing
(R/L) FYS
8°
Medium Cutting
EGU
8°
WBGT 80° Trigon/ 5° Relief Angle
WBGT520.5LFX WBGT521LFX WBGT630.5LFX WBGT631LFX WBGT520.5RFX WBGT521RFX WBGT630.5RFX WBGT631RFX WBGT520.5LFY WBGT521LFY WBGT520.5RFY WBGT521RFY
l .1563 .0625 .0078 .0866 l .1563 .0625 .0156 .0866 .1875 .0937 .0078 .0945 .1875 .0937 .0156 .0945 .1563 .0625 .0078 .0866 .1563 .0625 .0156 .0866 .1875 .0937 .0078 .0945 .1875 .0937 .0156 .0945 .1563 .0625 .0078 .0866 .1563 .0625 .0156 .0866 .1563 .0625 .0078 .0866 .1563 .0625 .0156 .0866
(R/L) FX
15°
VBGT220MESI l l l .2500 .1250 .0039 .1102 VBGT220.5MESI l l l .2500 .1250 .0078 .1102 VBGT221MESI l l l .2500 .1250 .0156 .1102 VBGT222MESI l l .2500 .1250 .0313 .1102 VBGT330MESI l l l .3750 .1875 .0039 .1732 VBGT330.5MESI l l l .3750 .1875 .0078 .1732 VBGT331MESI l l l .3750 .1875 .0156 .1732 VBGT332MESI l l l .3750 .1875 .0313 .1732
MESI
Finishing
Light Cutting
15°
(R/L) FY
15°
● : USA stocked item : worldwide warehouse item (Items in Red are new items)
15°
• Recommended Cutting Conditions
(Red text indicates 1st recommendation.)
Cutting Conditions
Cutting State
Min. - Optimum - Max.
Chipbreaker
Grade
Material
Depth of Cut a p (in)
Cutting Speed v c (SFM)
Feed Rate f (IPR)
AC5005S AC5015S AC5025S AC5005S AC5015S AC5025S AC5005S AC5015S AC5025S AC5005S AC5015S AC5025S
-
-
-
-
-
-
EEF
360
230
160
0.008
0.005
0.004
0.060
0.020
0.005
Finishing
Heat Resistant Alloy ( Ni Base Material Fe Base Material Co Base Material )
-
-
-
-
-
-
EEX
295
195
130
0.012
0.008
0.004
0.120
0.040
0.020
Light
-
-
-
-
-
-
EEG
295
195
130
0.012
0.010
0.006
0.160
0.080
0.020
Medium
-
-
-
-
-
-
EEM
265
180
95
0.016
0.010
0.008
0.160
0.080
0.040
Rough
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New coated grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S
● AC5005S Application Examples Inconel 718 Aircraft Parts
Inconel 718 Aircraft Parts
Wear suppression and extended life
Good wear resistance, double tool life
2
1
0
Competitor C (S05CVD)
Competitor D ( S05PVD ) (1 pass / C)
AC5005S EEG
AC5005S EUP (1 pass / C)
Insert : CNMG432EUP-AC5005S Cutting Conditions: v c = 150 SFM f = .0059 IPR a p = .1259” Wet
Insert : CNMG644EEG-AC5005S Cutting Conditions: v c = 180 SFM f = .0118 IPR a p = .1181” Wet
Ni-Based Heat-Resistant Alloy Industrial Machine Parts High Hardness Steel Industrial Machine Parts (50 ~ 55HRC)
Good wear resistance, shortened machining time by 13%, and extended life
Good wear resistance, 5 times longer life
Cutting speed: 1.1
AC5005S EEF (16 passes / C)
AC5005S EGU 1 pass / C)
Conventional Product ( S10PVD ) (3 passes / C)
Competitor E ( S05PVD ) (1 pass / C)
Insert : TNMG332-EEF-AC5005S Cutting Conditions: v c = 100 SFM f = .0051 IPR a p = .0315” Wet
Insert : SNMG433EGU-AC5005S Cutting Conditions: v c = 170 SFM f = .0105 IPR a p = .0551” Wet
15-5 PH Stainless Steel Industrial Machinery Parts 15-5 PH Stainless Steel Aircraft Parts
Good wear resistance, 66% reduction in processing time, 1.5 times tool life
Good wear resistance, 1.4 times tool life
Cutting speed: 1.5 times Feed amount: 1.3 times
30
3
20
2
10
1
0
0
AC5005S EEG
Competitor F ( M10CVD )
AC5005S EME
Competitor G ( S10PVD )
Insert : CNMG433EME-AC5005S Cutting Conditions: v c = 180 SFM f = .0142 IPR a p = .0984” Wet
Insert : CNMG432EEG-AC5005S Cutting Conditions: v c = 330 SFM f = .0079 IPR a p = .0236” Wet
10
New coated grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S
● AC5015S Application Examples Inconel 713C Automotive Parts
Inconel 718 Aircraft Parts
Wear suppression, double tool life
Good wear resistance, double tool life
10
3
2
5
1
0
0
AC5015S EEX
AC5015S EEG
Conventional Product
Competitor B (S10PVD)
Insert: SNMG432EEG-AC5015S Cutting Conditions: v c = 165 SFM f = .0059 IPR a p = .0787” Wet
Insert: CNMG432EEX-AC5015S Cutting Conditions: v c = 330 SFM f = .0047 IPR a p = .0118” Wet
Inconel 625 Aircraft Parts
High Hardness Steel Automotive Parts (47HRC)
Good wear resistance, tool life 1.6 times
Wear suppression, double tool life
100
2,000
50
1,000
0
0
AC5015S EGU
AC5015S MESI
Competitor C (S10PVD)
Conventional Product
Insert: DCGT21.50.5MESI - AC5015S Cutting Conditions: v c = 230 SFM f = .0012 IPR a p = .0315” Wet
Insert: CNMG432EGU-AC5015S Cutting Conditions: v c = 165 SFM f = .0118 IPR a p = .0197” Wet
11
New coated grades for Heat Resistant Alloys & Exotic Materials AC5005S / AC5015S / AC5025S
● AC5025S Application Examples
Hastelloy Aircraft Parts
Iron (Fe)-Based Heat-Resistant Alloy Valve Parts
Defect suppression, lifespan increased 4 times Stable processing possible, double tool life
4
2
2
1
0
0
AC5025S EMU
AC5025S EEM
Competitor B (S10PVD)
Conventional Product
Insert: WNMG432EEM-AC5025S Cutting Conditions: v c = 300 SFM f = .0059 IPR a p = .0591” Wet Achieves equivalent tool life even under 1.4 times cutting speed conditions High Hardness Steel Industrial Machinery Parts (49HRC)
Insert: CNMG433EMU-AC5025S Cutting Conditions: v c = 330 SFM f = .0118 IPR a p = .1181” Wet Heat-Resistant Stainless Steel Automotive parts
Stable processing, double tool life
200
v c =350m/min
v c =250m/min
100
0
AC5025S EEG
AC5025S EMU (After processing of 65 minutes)
Competitor D (S10PVD)
Conventional product (After 60 minutes of processing)
Insert: CNMG432EEG-AC5025S Cutting Conditions: v c = 260 SFM f = .0118 IPR a p = .0787” Wet
Insert: CNMG433EMU-AC5025S Cutting Conditions: v c = 1,150 SFM f = .0063 IPR a p = .0591” Dry
AC5000S P roduct P age
Michigan Branch 26800 Meadowbrook, Suite 120 Novi, MI 48377
Sumitomo Electric Carbide, Inc. Headquarters 1001 Business Center Drive Mount Prospect, IL 60056-2181 P.O. Box 545, Mt. Prospect, IL 60056-0545
Sumitomo Electric Tool Engineering Center 5637 S. Westridge Drive New Berlin, WI 53151 Phone: (800) 950-5202
Sumitomo Carbide Canada, Inc. 150 Research Lane Unit #210 Guelph, Ontario N1G 4T2 Phone: (519) 265-6050 Phone: (844) 211-6050 Indiana Branch 595 S. Emerson Avenue Suite 100 Greenwood, IN 46143 Phone: (317) 859-1601
Huntsville Branch Phone: (800) 239-5177 Phone: (734) 451-0200 Fax: (734) 451-5338 6700 Odyssey Drive Suite 211 Huntsville, AL 35806 Phone: (256) 971-1203 Fax: (256) 971-1205
Phone: (800) 950-5202 Phone: (847) 635-0044 Fax: (847) 635-9335 www.sumicarbide.com
CAT.AC5000SBROCHURE.10/21
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