Engineering Tools & Methods - P19349053

Engineering Tools & Methods - P19349053

SPRING ISSUE

ENGINEERING TOOLS &METHODS EDUCATION & TRAINING GUIDE

April – December 2019

FEATURED COURSES • NEW! Advanced Product Quality Planning | Page 4

• NEW! Introduction to ISO 9001:2015 and IATF 16949:2016 | Page 10 • NEW! Problem Solving and Root Cause Analysis Workshop | Page 16 • Workforce Readiness Academy | Page 28 • EXPLORE: Comprehensive Geometric Dimensioning & Tolerancing (GD&T) Education and Training | Pages 53-81 • EXPLORE: CALISO On Demand courses for International Standards | Pages 82-83

PLUS—Explore Related Design and Engineering Tools & Methods Resources on pages 84-86!

sae.org/learn/

WHY SAE FOR PROFESSIONAL DEVELOPMENT? SAE IS YOUR INDUSTRY’S TRUSTED TRAINING RESOURCE. Engineers and technical professionals in the ground vehicle and aerospace industries look to SAE as their trusted information resource and have done so for over 110-years. The Professional Development portfolio from SAE offers you access to 250+ live online, in- classroom, and on-demand learning programs. Programs in the technology areas shaping the automotive and aerospace industries. Courses designed to meet your specific needs with the right content to solve YOUR SPECIFIC CHALLENGES. Thousands of professionals train through SAE’s portfolio to keep their organizations on the leading edge of technical and business subjects. In addition to training and education, don’t miss the suggested Related Design and Engineering Tools & Methods Resources on page 84 . We’ve selected key SAE books, standards, journals, and technical events to further your professional development and deepen your technical knowledge. THIS GUIDE INCLUDES COURSES THAT EXPLORE THE FOLLOWING TOPICS • Finite Element Analysis • Design for Manufacturing and Assembly • Tolerance Stack-Up • Advanced Concepts of GD&T

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To help you better plan your training, we schedule live course offerings as far in advance as possible. The content in this resource guide reflects the most accurate information available at the time of publication. Rarely, unforeseen circumstances may force a change to the schedule. Early registration ensures that you not only have a spot in your selected course but are notified of any changes. For the most-up-to-date listing of scheduled courses, visit sae.org/learn/professional-development/. SAE International reserves the right to cancel offerings and cannot be held responsible for costs incurred beyond registration fees.

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As the world’s leader in offering access to the most extensive, multi-sector source of knowledge and expertise, SAE International provides the mobility engineering training and education needed to turn your challenges into solutions. What is your learning need? SAE International offers a variety of learning formats to accommodate diverse learning styles. Explore classroom, live and online, and on-demand courses. Many courses are offered in multiple formats to fit your exact need. Be sure to watch for the icons that identify the format available for each course. Seminars or workshops available as similar live, online web seminars or on-demand courses, will feature icons and information about the schedule and fees for all platforms.

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TABLE OF CONTENTS 4 ENGINEERING TOOLS AND METHODS 4 NEW! Advanced Product Quality Planning 6 Design Verification Plan & Report (DVP&R) - Overview and Application 7 DFMEA Overview and Application 8 Effective Writing for Engineering and Technical Professionals 10 NEW! Introduction to ISO 9001:2015 and IATF 16949:2016 12 PFMEA and the Control Plan Overview and Application 14 Principled Negotiation 16 NEW! Problem Solving and Root Cause Analysis Workshop 18 Finite Element Analysis (FEA) for Design Engineers 19 Finite Element Analysis for Design Engineers On Demand Course 20 Vibration Analysis Using Finite Element Analysis (FEA) 21 FEA Beyond Basics: Nonlinear Analysis 22 FEA Beyond Basics: Thermal Analysis 23 Failure Mode and Effects Analysis (FMEA) for Robust Design Case Study 24 Design and Process Failure Modes and Effects Analysis (FMEA) 26 FMEA for Robust Design: What, Why, When, and How 28 Workforce Readiness Academy 30 Introduction to Failure Mode and Effects Analysis For Product and Process 31 Introduction to Weibull Solution Methods On Demand Course 32 Accelerated Test Methods for Ground and Aerospace Vehicle Development 33 Design for Manufacturing & Assembly (DFM/DFA) 34 Design for Manufacture and Assembly (DFM/DFA) 35 Design of Experiments (DOE) for Engineers 36 Design of Experiments (DOE) for Engineers Web Seminar 37 Design Review Workshop 38 Design of Experiments - Basic Simplified Taguchi 40 Introduction to Design Review Based on Failure Modes (DRBFM) 42 Fundamentals of Statistical Process Control 43 Introduction to Advanced Product Quality Planning (APQP) 44 Patent Litigation in the U.S.: What You Need to Know 45 Patent Litigation Risk Management Toolkit 46 Root Cause Problem Solving: Methods and Tools On Demand Course 48 Root Cause Problem Solving: Methods and Tools 49 Robust Design 50 Weibull-Log Normal Analysis Workshop 52 ANOVA for Design of Experiments 53 GEOMETRIC DIMENSIONING & TOLERANCING GD&T 53 Advanced GD&T Competencies: Composite Positioning 54 Advanced GD&T Competencies: Datum Usage 55 Advanced GD&T Competencies: Profile of a Surface 56 Fundamentals of Geometric Dimensioning & Tolerancing (GD&T) 57 Tolerance Stack-up Fundamentals

58 Advanced Concepts of GD&T 1994 3-Day 60 Critical Concepts of Tolerance Stacks 3-Day 62 Fundamental of GD&T 1994 3-Day 64 ISO Geometrical Tolerancing 3-Day 66 Introduction to Statistical Tolerance Stacks 68 Applications of GD&T 2-Day 70 Engineering Drawing Requirements

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72 Functional Gaging and Measurement 74 GD&T for Manufacturing 76 Fundamentals of GD&T for Inspectors 78 Solid Model Tolerancing 79 Comparison of ASME/ISO Standards 80 Fundamentals of GD&T 2009 3-Day

82 CALISO ON DEMAND COURSES FOR INTERNATIONAL STANDARDS 84 RELATED DESIGN AND ENGINEERING TOOLS & METHODS RESOURCES 87 2019 LIVE LEARNING SCHEDULE

PRODUCT ENGINEERING TOOLS AND METHODS CERTIFICATE PROGRAM

When reviewing SAE education & training material, watch for the certificate icon. It indicates which courses are part of an SAE multi-course certificate program. Visit sae.org/learn/professional-development and click CERTIFICATIONS for more information. Get validation for your training efforts. This Certificate Program focuses on the study, development, management and implementation of product engineering principles, methodologies and best practices. Certificates can be achieved through live online and on-demand courses. When used properly, these tools and methods become powerful productivity enhancers, improve communication, documentation, problem-solving and quality, and reduce product development time and cost. Required courses include: • Design of Experiments (DOE) for Engineers Web Seminar OR Web Seminar RePlay - Page 36 • Finite Element Analysis (FEA) for Design Engineers Web Seminar OR On Demand Course - Page 18 • Fundamentals of Geometric Dimensioning & Tolerancing (GD&T) Web Seminar OR Web Seminar RePlay - Page 56 • Root Cause Problem Solving: Methods and Tools Web Seminar OR On Demand Course - Page 46 • Tolerance Stack-up Fundamentals Web Seminar OR Web Seminar RePlay - Page 57 Browse a complete list of course electives, and get more information about the Product Engineering Tools and Methods Certificate Program. Visit: sae.org/learn/professional-development/certifications/product-engineering- tools-and-methods

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ENGINEERING TOOLS AND METHODS NEW! ADVANCED PRODUCT QUALITY PLANNING

Certifications : • American Society for Quality Certified Quality Engineer • ASME Certified Senior GD&T Professional

APQP is essential to improving the way companies develop products and services. It is a standardized, universally accepted fundamental business strategy. This strategy is applicable to all types of organizations including manufacturing and service companies, schools, hospitals, and governmental agencies. The aim of APQP is to enable the organization to produce products and provide services focused on satisfying customer’s needs, wants, and expectations. Following this standardized approach promotes the integration of design, development and implementation activities with those of suppliers and customers. As a standardized methodology it is recognized as a strategy for meeting the ISO9001: 2015 (Quality Management System Standard) product realization clauses. The IATF16949:2016 (Automotive Industry Quality Management System Standard) goes one step further making APQP a specified requirement. The Automotive Industry Action Group (AIAG) identifies and documents the process for APQP and the related manual is the standard for APQP. This course provides a basic foundation for implementing and working with the APQP process. The course defines the process, identifies the phases and the key deliverables for each phase. The course is based upon the AIAG defined process and manual. Templates and process steps are explained. In addition to templates and deliverables the course identifies and explains basic Quality tools used in the APQP Process such as Quality Function Deployment (QFD) and Robust Design. A highly interactive case study with appropriate student exercise activities is employed to demonstrate key concepts. Alternatively a company specific case can be employed for in-house seminars. LEARNING OBJECTIVES Upon completion of this course participants will be able to: • Define the need for Advanced Product Quality Planning (APQP) and describe how APQP sets the stage for all subsequent business activities aimed at creating and producing products/ services that consistently meet or exceed customer expectation • Identify and the phases of the APQP process. • List the key deliverables for each phase of the APQP process and identify how, at a high level to produce the deliverables.

3 ways to get a no-obligation price quote to deliver a course to your company Call SAE Corporate Learning at +1.724.772.8529 | Fill out the online quote request at sae.org/corplearning Email us at [email protected]

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• Identify when and how to use traditional Quality tools within the APQP process. • Introduce the use of Project Management techniques to guide the process. • More effectively fulfill their role(s) within their organization’s APQP efforts WHO SHOULD ATTEND Any job role that is traditionally involved with the APQP process such as: • Product Engineers and Designers • Program Managers • Manufacturing and Process Development Engineers • Quality Personnel • Validation Engineers • R&D Personnel • Department Heads associated with above job roles • Senior Management • Define the need for APQP and describe how APQP sets the stage for all subsequent business activities aimed at creating and producing products that consistently meet or exceed customer expectations • Review the Application of APQP at participant’s organizations. (Participants complete checklist) • The APQP process broken into executable phases or quality gates. (90 minutes) • Identify when and how and when to use the following tools within the APQP process, to effectively achieve required deliverables: • Participants work on case selecting and identifying how and when to use previously discussed Quality Tools • Determine the role of required documentation • Participants work on case selecting and completing examples of previously discussed documents • Use Project Management to guide the APQP Effort • Discussion focusing on what was learned and how this knowledge will be applied. If possible member of participant’s Management team will present and discuss APQP application at this site CONTENT HIGHLIGHTS • Introductions

I.D.# C1886

SCHEDULE Future dates are being scheduled for this course. Check the course web page for the most up-to-date information and schedule.

FEES List:

$1,595 $1,436

Members:

TWO-DAYS/1.3 CEUS

Get the complete course description and register: sae.org/learn/content/c1886

INSTRUCTOR Curtis Pawloski President/Senior Consultant Integral Operations, Inc.

3 ways to get a no-obligation price quote to deliver a course to your company Call SAE Corporate Learning at +1.724.772.8529 | Fill out the online quote request at sae.org/corplearning Email us at [email protected]

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DESIGN VERIFICATION PLAN & REPORT (DVP&R) – OVERVIEW AND APPLICATION Certifications : • American Society for Quality Certified Quality Engineer • ASME Certified Senior GD&T Professional In this one-day seminar on Design Verification Plan and Report Overview and Application students will be introduced to important concepts, the basic theory behind the concepts, and discuss how these concepts can be applied to the client’s design reliability

activities. Participant involvement will be maximized to demonstrate and reinforce the concepts through reading assignments, group discussions, and exercises where students will begin a DVP&R on a client product. LEARNING OBJECTIVES Upon completion of this course the participants will be able to: • Differentiate between verification and validation concepts and activities • Explain the purpose of verification and validation activities • Identify role of verification and validation within the design development and review process • Describe the “V” model • Plan for verification and validation activities • Select the correct techniques for verification and final validation • Complete basic DVP&R templates • Describe the relationship between the DVP&R, the DFMEA and other review/analysis techniques WHO SHOULD ATTEND This course provides training to a manufacturer’s engineering, development, operations, quality and administrative personnel. These individuals are typically involved in the development and production of parts for direct use in the manufacture of automobiles, or other manufactured products. These individuals either are or will be part of a team responsible for planning and carrying out Validation activities to customer requirements and or Verification of product’s compliance with specifications. CONTENT HIGHLIGHTS • Introductions • Explain the difference between verification and validation • Comprehend the need for the product/process verification and validation • Identify basic requirements for effective verification • Identify basic requirements for effective validation • Explain the relationship between verification and validation activities, the DFMEA, other review/ analysis techniques and the overall development process • Complete a DVP&R either based on simulated >Page 1 Page 2 Page 3 Page 4 Page 5 Page 6 Page 7 Page 8 Page 9 Page 10 Page 11 Page 12 Page 13 Page 14 Page 15 Page 16 Page 17 Page 18 Page 19 Page 20 Page 21 Page 22 Page 23 Page 24 Page 25 Page 26 Page 27 Page 28 Page 29 Page 30 Page 31 Page 32 Page 33 Page 34 Page 35 Page 36 Page 37 Page 38 Page 39 Page 40 Page 41 Page 42 Page 43 Page 44 Page 45 Page 46 Page 47 Page 48 Page 49 Page 50 Page 51 Page 52 Page 53 Page 54 Page 55 Page 56 Page 57 Page 58 Page 59 Page 60 Page 61 Page 62 Page 63 Page 64 Page 65 Page 66 Page 67 Page 68 Page 69 Page 70 Page 71 Page 72 Page 73 Page 74 Page 75 Page 76 Page 77 Page 78 Page 79 Page 80 Page 81 Page 82 Page 83 Page 84 Page 85 Page 86 Page 87 Page 88 Page 89 Page 90 Page 91 Page 92

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